Medical technology, pharmaceuticals, life sciences

High-precision 3D surface inspection system MV.EYE CR1

The MV.EYE CR1 inspection system enables the surfaces of products and components to be scanned quickly and with great precision using a 3D chromatic confocal line sensor. With 192 measuring points in a line and a measuring frequency of up to 6,000 Hz, even larger inspection areas with a very high point density can be scanned quickly. Inspection processes that take up to several hours with classic confocal point sensors can be implemented in minutes with the new MV.EYE CR1 inspection system.

3D surface inspection with 20nm resolution

The fields of application range from the surface inspection and shape inspection of wafers, the defect inspection and roughness inspection on metal parts or shape inspection of precise injection molded components to the gap measurement in assembly processes of premium products. If the z-measuring range of the sensor is not sufficient, it can be expanded almost at will by moving the sensor vertically.

The stand-alone inspection system with integrated controller and granite table is particularly suitable for use in test laboratories, but can also be operated directly in production. In the software, scanning processes can be automated and saved in recipes. If a connection to an automated process is planned, this can be implemented via common industrial interfaces. The MV.EYE CR1 inspection system creates reports for quality assurance through a direct connection to the MountainsMap evaluation software from Digital Surf.

The inspection system for automated production processes

Previous inspection processes with point sensors can be reduced from hours to minutes with the new MV.EYEC CR1 platform. The generated 3D surface data achieve a resolution of 20 nm in z. Thanks to an intelligent and modular combination of different high-performance optics, a wide range of inspections can be carried out, making the inspection system a reliable complete solution in various areas of application.

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chromatic line sensor

A chromatic confocal line sensor behaves in the measuring principle like a classic confocal point sensor. Thanks to the line layout, 192 measuring points are recorded simultaneously, which enables very high measuring speeds.

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extreme Z-measuring range

The Z measuring range of the MV.EYE CR1 inspection system ranges from 500 µm to 3mm, depending on the measuring head, and can also be enlarged by flexible scaling of the Z axis and adapted to your inspection requirements.

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Inspect large areas quickly

With 192 measuring points in a line and a measuring frequency of up to 6,000 Hz, even larger inspection areas with a very high point density can be scanned quickly. The portal system scans 200 x 200 mm² as standard and can be expanded as required.

MABRI.VISION-CR1-Software-1

Automated processes

The stand-alone inspection system with integrated controller and granite table is particularly suitable for use in test laboratories, but can also be operated directly in production. In the software, scanning processes can be automated and saved in recipes

MABRI.VISION-CR1-MountainsMap-Logo-Digital Surf-1

Connection to Mountains Map

The MV.EYE CR1 inspection system creates reports for quality assurance through a direct connection to the MountainsMap evaluation software from Digital Surf. The evaluation options range from geometric inspections to roughness measurements.

Chromatic-confocal line sensor

The MABRI.VISION inspection system MV.EYE CR1 is characterized by the precise inspection of large surfaces in the shortest possible time. The maintenance-free and robust sensor carries out reliable distance and thickness measurements and is designed for industrial use.

Z-measuring range of the chromatic-confocal line sensor

The Z measuring range of the MV.EYE CR1 inspection system ranges from 500 µm to 3mm, depending on the measuring head, and can also be enlarged by flexible scaling of the Z axis and adapted to your inspection requirements.

Scalable platform

Thanks to the modular structure, the axes of the MABRI.VISION measuring system and their dimensions can be scaled and designed as required. A granite table is used for maximum dampening.

The MABRI.VISION inspection system MV.EYE CR1 can be seamlessly integrated into your production processes. We provide the necessary software interfaces for this and support you in automating your inspection process.

The use of a chromatic confocable sensor enables extremely high measuring speeds. Up to 2,000 lines can be checked per second. With up to 192 measuring points / line, a measuring rate of 384,000 points / second is achieved.

The MABRI.VISION software MV.IMAGING is characterized by intuitive operation and uncomplicated feedback. Extensive interfaces are available to the user. The software modules are designed for automated inspections.

Software

Modular

The MABRI.VISION software is designed in a modular manner. In addition to a large number of standard modules, we are happy to expand the software with suitable modules for your application. All common interfaces are available for seamless integration into your production process.

Databases

The MV.IMAGING software supports your quality assurance through the use of databases for production orders and recipes. The database interface is based on the special requirements of your inspections and evaluations. All data can be exported as structured inspection reports in .csv, .xls or .pdf format.

Statistics / evaluation

Our software platform offers a variety of visualization options. Thanks to meaningful statistics, you keep track of production processes and quality assurance. Our software experts are familiar with the specific requirements of different industries and design the software using informative key figures and useful tools such as good parts counters, error and measurement image memories and advance warning limits for process support.

Universally applicable

Medical technology

In the field of medical technology, the MV.EYE CR1 inspection system is used to inspect microstructures in molded plastic components due to its fast measuring process. 

Semiconductor technology

The MABRI.VISION inspection system MV.EYE CR1 can be optimally used for wafer inspection. Large surfaces can also be recorded in a very short time.

Toolmaking

By using chromatic-confocal sensors, the MV.EYE CR1 inspection system enables high-precision testing of molds in the production cycle.

Application examples

MABRI.VISION builds and develops high-quality machine vision solutions and modular inspection systems for your production processes. Our modular system enables us to provide solutions for your inspection tasks quickly and efficiently. 

Lab-on-a-Chip

MABRI.VISION injection molding micro molding lab on a chip

MV.EYE CR1 is used in the inspection of microstructures and microfluidics. Micro and macro defects on injection molded structures are recognized and evaluated. This enables cell culture vessels and slides to be checked at high speed.

Gap measurement on mobile phone displays

MABRI.VISION Gap size inspection

The inspection system is suitable for checking gaps between the display and the housing. Whether rounded “Edge” displays or conventional displays, the MV.EYE CR1 inspection system is able to detect even the smallest target deviations, both inline and offline.

Fine metal masks for OLED production

MABRI.VISION-Fine Metal Masks OLED production

Detection of soiling and defects on FMMs. The inspection takes place before the first use and between individual usage cycles and cleaning.

Wafer warp

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Inline and offline detection of wafer warp, defects and contamination with connected real-time evaluation. 

Roughness inspection

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Inline and offline roughness inspection on medical technology products such as screws for dental implants and artificial joints.

Specifications

Audit
Number of points per line192
Scan frequency 2,000 Hz (optional 6,000 Hz)
Measuring rateup to 384,000 points / second
Measuring spot diameterfrom 2 µm
Lateral dissolution from 1 µm
Axial resolution from 20 nm
Scan area 200 x 200 mm²
Line width sensor 0.96 mm to 4.78 mm
Z-measuring range single measurement 200 µm - 4.78 mm
Z measuring range

up to 3 mm

Interfaces and software
Software Interfaces

ProfiNet, Ethernet

Display24 inch monitor, touch
SoftwareMV.IMAGING + CR module
Operating system Windows 10
investment
Operating temperature 10 ° to 40 °
Rated capacity2.3 kW
Supply230 V, 10 A
Protection class sensor IP50
Dimensions (W x D x H)1,000 mm x 800 mm x 1,500 mm
Weight 350kg

Why MABRI.VISION

MABRI.VISION builds and develops high-quality machine vision solutions and modular inspection systems for your production processes. Our modular system enables us to provide solutions for your inspection tasks quickly and efficiently.

Innovative solutions - our passion!

Innovative solutions - our passion!

Innovation is the foundation for continuous growth in modern industry. At MABRI.VISION we live this anew every day. The focus is always on the benefits and requirements of our customers. We are passionate about implementing inspection processes that range from AI-based computer vision solutions to 100% inline component measurement for sophisticated products. We use the latest generations of the most advanced technologies for our measurement technology. With this philosophy we want to make production processes more efficient and dynamic.

AI, processing, control - one software platform

AI, processing, control - one software platform

With the goals of Industry 4.0 and a continuous improvement process, the demands on inspection automation, interfaces and efficient evaluation algorithms are increasing. We at MABRI.VISION have recognized this trend and are going one step further. Our software team develops modular software platforms that combine all the components of modern inspection systems. If necessary, we can expand evaluation algorithms with neural networks, map fast interfaces to system controls and integrate audit trails, batch reports, progress graphs or databases as required.

A strong team, always there for you.

A strong team, always there for you.

As our customer, you are always at the forefront. Our team of experts in vision, construction, software development, electrics, assembly and support is always there for you. With modern company processes and IT solutions, speed is a key goal. With our service solutions through to 24/7 support, we support your production with efficient solutions.

End-to-end solutions, everything from a single source.

End-to-end solutions, everything from a single source.

You think in terms of processes, we think in terms of solutions: that's why we offer our customers turnkey inspection systems that can be seamlessly integrated into your production processes. Our experts advise on planning and design at the beginning of a project. If technologies need to be evaluated, we carry out feasibility studies and inline tests. At MABRI.VISION we offer system construction, programming and automation from a single source. We can optimize complex evaluations and inspections directly with the system control and all customer interfaces.

Information material.

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