CARRIER.SPECTOR

Turnkey solution for testing on the goods carrier

With the CARRIER.SPECTOR, MABRI.VISION offers an inline-capable vision solution for seamless quality inspection in your production line. The CARRIER.SPECTOR enables non-contact inspection of 2D and 3D component characteristics and can be seamlessly integrated into the system environment using common industrial interfaces.

Special properties of the CARRIER.SPECTOR are the high speed of the inspection processes, which enables inspection in the production cycle, as well as the turnkey system structure.

FEATURES AT A GLANCE

Testing on the goods carrier

By using goods carrier systems, a particularly high test cycle can be achieved. With the CARRIER.SPECTOR you can carry out complete tests with a production cycle of less than 5 seconds. If your production is utilized 24/7, over 5 million parts go through the testing system every year.

Large field of view

In order to map the required test protocols of our customers, we combine different sensors in the test system. The combination of laser triangulation and optical micrometer for 3D feature recognition and large-area telecentric vision systems with cameras for 2D feature detection are often used.

Turnkey solution

The CARRIER.SPECTOR is a turnkey solution that requires little effort and is ready for use in no time. With its easy setup and automatic configuration, this robot allows for quick integration into production environments.
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Flexible sensor integration

<p>Thanks to the ability to integrate various sensors such as cameras and triangulation, the CARRIER.SPECTOR can be individually tailored to the customer's specific testing requirements.</p>
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scalability

<p>Depending on customers' needs, the axes can be made in different sizes, making the system suitable for different production environments.</p>
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Self-controlled test sequences

Whether you want to optimize existing test recipes or create completely new processes for fresh products - you are in control. This ensures not only maximum efficiency, but also adaptability that keeps pace with the demands of your production.
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HALCON Machine Vision + AI

With our vision software we combine HALCON's leading machine vision technology with artificial intelligence (AI) based image processing. The result? A powerful synergy: fast detection and maximum precision.
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Time saving & fast amortization

Maximize your efficiency with the CARRIER.SPECTOR. Every second counts in production. Our technology accelerates your quality controls and ensures a quick return on your investment.
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Error minimization through automation

Human errors are a thing of the past. Rely on CARRIER.SPECTOR for consistent, automated & error-free quality control.

LEARN MORE ABOUT OUR MV.BRIX PLATFORM

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software modules

Optimize your production processes with our individually customizable software modules for machine testing and production integration. Achieve maximum efficiency and precision in machine vision processing.
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Cameras & sensors for more precision

Integrate the most modern matrix cameras, line cameras and 3D profile section sensors into the GANTRY.SPECTOR for the highest image quality and detailed component inspection. Our solutions are designed for maximum flexibility and performance in industrial camera applications.
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Industry standard automation

<p>From standard industrial interfaces to tailor-made solutions such as PLC integration, control cabinet construction and clean room technology - our range of automation solutions ensures a seamless production process and maximum reliability.</p>

PERFORMANCE ACROSS THE LINE

The CARRIER.SPECTOR in practical use

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Testing of injection molded components

Optimize your production processes with our individually customizable software modules for machine testing and production integration. Achieve maximum efficiency and precision in machine vision processing.
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Final inspection of power modules

Integrate the most modern matrix cameras, line cameras and 3D profile section sensors into the GANTRY.SPECTOR for the highest image quality and detailed component inspection. Our solutions are designed for maximum flexibility and performance in industrial camera applications.
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Testing of microfluidic systems

<p>From standard industrial interfaces to tailor-made solutions such as PLC integration, control cabinet construction and clean room technology - our range of automation solutions ensures a seamless production process and maximum reliability.</p>

SPECIFICATIONS

investment
Tension
230V AC
frequency
50Hz
power
<3.5kW
Environmental requirements
+ 15° C to + 35°C non-condensing Change max. +/- 3°C/d Relative humidity: <=60% +//- max. 5%/d
installation area
approx. 1.8m²
Dimensions (L x W x H)
approx. 970mm x 1832mm x 2542mm
Dimensions
approx. 600kg
volume
55dB (approximate values)
INDUSTRY PC
CPU
CPU Intel Core i7
Hard drives (System / Windows)
2 x 1 Tb HDD in RAID 1
Operating system
Windows 10 Enterprise
random access memory
16 GB
TESTING STATIONS
3D surface inspection
Line width
up to 2 x 240 mm
Z measuring range
up to 120mm
Resolution X
up to 12.5 µm
Resolution Z
up to 1.6
2D/3D shadow casting test
Megapixels
5MP
X image field size
up to 700 mm² (10 x 70 mm)
Pixel resolution
up to 4.3 µm
2D telecentric inspection
Megapixels
up to 71 MP
X image field size
up to 237mm
Y image field size
up to 168mm

FAQs on the CARRIER.SPECTOR

All around the testing facility

With our machine vision software we can check for dimensional accuracy, defects, anomalies & presence as well as read barcodes, QR codes, data matrix codes and OCR. We would be happy to coordinate the test task with you.  

We integrate matrix cameras from 0.3 MP to 50MP as well as line scan cameras up to 17k. With triangulation sensors, the line width ranges from 8 mm to 320 mm. Due to the platform character of the CARRIER.SPECTOR, special sensors such as code readers can also be integrated.  

The CARRIER.SPECTOR is designed in such a way that we can also connect alternative cameras or sensors to the system. It is not possible for the customer to integrate any cameras or sensors. The system has digital I/Os so that other actuators, such as grippers, can also be integrated into the system.

The CARRIER.SPECTOR can be operated as a stand-alone system or integrated into a line. In the event that the system is integrated into your production processes, we will plan the mechanical and electrical interfaces with you. Components can be supplied via conveyor technology, goods carriers or robots. If you are looking for a turnkey overall solution, please contact us. We are happy to support you with the planning and implementation.

The CARRIER.SPECTOR can be controlled via Profinet, TCP/IP, Digital I/O.

We also offer a variant of the CARRIER.SPECTOR that can be operated in the clean room. In addition to an FFU, we also offer automatic lifting doors and cleaning units for the system.

We are limited by the size of the installed linear axes. This results in a maximum test volume of around 1,000 x 1,000 x 600 mm. If you would like to have a larger component tested, please do not hesitate to contact us.

All about software

We are continuously integrating further modules into our platform. Modules such as user management, batch management, automation designer, test procedures, databases or audit trails are already integrated. If you have special requirements, please do not hesitate to contact us.

Movement sequences of the axes can be adapted by the operator using our automation designer after training. We are also working on the fact that test recipes can be adapted independently by our customers.

The CARRIER.SPECTOR is a turnkey test facility that can be operated as a single cell. Due to the large working area of ​​the portal system, different component sizes can be tested. This makes the system very flexible and does not need to be set up. This flexibility makes the CARRIER.SPECTOR ideal for dynamic production planning.

Training & Services

As part of the commissioning, we offer basic training on the operation and maintenance of the CARRIER.SPECTOR. In order to adapt program processes, we recommend expert training, which we can carry out on site at your production site.

We offer modules for calibrating the machine vision system. If desired, a regular repetition of the calibration is specified and documented in the test plan. This ensures that the GANTRY.SPECTOR only carries out calibrated tests.

We offer maintenance and service contracts for the CARRIER.SPECTOR at different levels. We would be happy to coordinate a suitable offer with you.

In case of technical problems or software problems, our customer service is at your disposal. Depending on the service contract, we offer different response times and availability periods.

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Precision meets innovation.

Discover how our machine vision testing systems make the difference. Talk to an expert!