Medical technology, pharmaceuticals, life sciences
High-precision 3D surface inspection system MV.EYE CR1
The MV.EYE CR1 inspection system enables the rapid and highly accurate 3D scanning of product and component surfaces using a chromatic confocal line sensor. With 192 measuring points in a single line and a measurement frequency of up to 6,000 Hz, even large test areas with a very high point density can be scanned quickly. Inspection processes that can take several hours with conventional confocal point sensors can be completed in minutes with the new MV.EYE CR1 inspection system.
3D surface inspection with 20nm resolution
Applications range from surface and shape inspection of wafers, defect and roughness inspection on metal parts, and shape inspection of precision injection-molded components to gap inspection during the assembly processes of premium products. If the sensor's z-measurement range is insufficient, it can be extended almost infinitely by vertically positioning the sensor.
The stand-alone inspection system with its integrated controller and granite table is particularly suitable for use in test laboratories, but can also be operated directly in production. Scanning processes can be automated and saved in recipes in the software. If a connection to an automated process is planned, this can be implemented via common industrial interfaces. The MV.EYE CR1 inspection system generates reports for quality assurance through a direct connection to the MountainsMap analysis software from Digital Surf.
The testing system for automated production processes
Previous inspection processes using point sensors can be reduced from hours to minutes with the new MV.EYE CR1 platform. The generated 3D surface data achieves a resolution of 20 nm in the z-axis. Thanks to an intelligent and modular combination of different high-performance optics, a wide variety of inspections can be performed, making the inspection system a reliable, comprehensive solution for diverse applications.
chromatic line sensor
A chromatic confocal line sensor behaves in terms of measurement principle like a classic confocal point sensor. The line layout allows for the simultaneous acquisition of 192 measurement points, enabling very high measurement speeds.
extreme Z-measuring range
Depending on the measuring head, the Z-measuring range of the MV.EYE CR1 testing system extends from 500 µm to 3 mm and can be further increased and adapted to your testing requirements by flexible scaling of the Z-axis.
Quickly inspect large areas
With 192 measuring points in a line and a measuring frequency of up to 6,000 Hz, even large test areas with a very high point density can be scanned quickly. The gantry system scans 200 x 200 mm² as standard and can be expanded as needed.
Automated processes
The stand-alone testing system with integrated controller and granite table is particularly suitable for use in testing laboratories, but can also be operated directly in production. The software allows scanning processes to be automated and saved as recipes
Connection to Mountains Map
The MV.EYE CR1 inspection system generates quality assurance reports through a direct connection to Digital Surf's MountainsMap evaluation software. Evaluation options range from geometric inspections to roughness measurements.
chromatic line sensor
The MABRI.VISION MV.EYE CR1 inspection system is characterized by its precise inspection of large surfaces in the shortest possible time. The maintenance-free and robust sensor performs reliable distance and thickness measurements and is designed for industrial use.
extreme Z-measuring range
Depending on the measuring head, the Z-measuring range of the MV.EYE CR1 testing system extends from 500 µm to 3 mm and can be further increased and adapted to your testing requirements by flexible scaling of the Z-axis.
scalable platform
Thanks to its modular design, the axes of the MABRI.VISION measuring system, as well as their dimensions, can be scaled and configured as needed. A granite table is used for maximum damping.
Integrable
The MABRI.VISION MV.EYE CR1 testing system can be seamlessly integrated into your production processes. We provide the necessary software interfaces and support you in automating your testing process.
Extremely fast
The use of a chromatic confocal sensor enables extremely high measurement speeds. Up to 2,000 lines can be inspected per second. With up to 192 measuring points per line, a measurement rate of 384,000 points per second is achieved.
Smart evaluation.
MABRI.VISION's MV.IMAGING software is characterized by its intuitive operation and straightforward feedback. Extensive interfaces are available to the user. The software modules are designed for automated testing.
software
Modular
The MABRI.VISION software is designed to be modular. In addition to a variety of standard modules, we are happy to expand the software with suitable modules for your application. All common interfaces are available for seamless integration into your production process.
Databases
The MV.IMAGING software supports your quality assurance through the use of databases for production orders and recipes. The database interface is based on the specific requirements of your tests and evaluations. All data can be exported as structured test reports in .csv, .xls or .pdf format.
Statistics/evaluation
Our software platform offers a variety of visualization options. You maintain an overview of production processes and quality assurance through meaningful statistics. Our software experts are familiar with the specific requirements of different industries and design the software for process support using insightful key figures and useful tools such as good part counters, error and measurement image memories and advance warning limits.
Universal: versatile in its applications.
Medical technology
In the field of medical technology, the MV.EYE CR1 testing system is used to check microstructures in molded plastic components due to its fast measurement process.
Semiconductor technology
The MABRI.VISION MV.EYE CR1 inspection system is ideally suited for wafer inspection. Even large surfaces can be scanned in a very short time.
Toolmaking
By using chromatic confocal sensors, the MV.EYE CR1 testing system enables highly precise inspection of mold tools in the production cycle.
Application examples
MABRI.VISION builds and develops high-quality machine vision solutions and modular testing systems for your production processes. Our modular system enables us to provide solutions for your testing tasks quickly and efficiently.
Lab-on-a-Chip
The MV.EYE CR1 is used in the inspection of microstructures and microfluidics. It detects and evaluates micro- and macro-defects on injection-molded structures, enabling high-speed inspection of cell culture vessels and slides.
Wafer warp
Inline and offline detection of wafer warp, defects and contamination with integrated real-time evaluation.
Roughness testing
Inline and offline roughness testing on medical technology products such as screws for dental implants and artificial joints.
Gap check on cell phone displays
The testing system is suitable for checking gap dimensions between the display and the housing. Whether rounded "edge" displays or conventional displays, the MV.EYE CR1 testing system is capable of detecting even the smallest deviations from the target dimensions, both inline and offline.
Fine-metal masks for OLED production
Detection of contamination and defects on FMMs. The test takes place before initial use and between individual usage cycles and cleaning.
Specifications
Test
Interfaces and software
Attachment
Why MABRI.VISION
MABRI.VISION builds and develops high-quality machine vision solutions and modular testing systems for your production processes. Our modular system enables us to provide solutions for your testing tasks quickly and efficiently.
Innovative solutions, our passion!
Innovative solutions, our passion!
Innovation is the foundation for continuous growth in modern industry. We live this out every day and begins in the minds of our team of experts. The focus is always on the benefits and requirements of our customers. We passionately implement testing processes that range from AI-based computer vision solutions to 100% inline component measurement of sophisticated products. We rely on the latest generations of advanced technologies for our measurement technology. With this philosophy we want to make production processes more efficient and dynamic.
AI, processing, control - one software platform
AI, processing, control - one software platform
With the goals of Industry 4.0 and a continuous improvement process, the demands on test automation, interfaces and efficient evaluation algorithms are increasing. We at MABRI.VISION have recognized this trend and are taking it one step further. Our software team develops modular software platforms that combine all the components of modern testing systems. If necessary, we can expand evaluation algorithms with neural networks, map fast interfaces to system controls and integrate audit trails, batch reports, history graphs or databases as required.
A strong team, always there for you.
A strong team, always there for you.
As a customer, you are always at the forefront for us. Our team of vision experts, construction, software development, electrical, assembly and support is always there for you. Thanks to modern business processes and IT solutions, speed is a central goal. With our service solutions including 24/7 support, we support your production with efficient solutions.
End-to-end solutions, everything from a single source.
End-to-end solutions, everything from a single source.
You think in processes, we think in solutions: that's why we offer our customers turnkey testing systems that can be seamlessly integrated into your production processes. Our experts advise on planning and design at the beginning of a project. If technologies need to be evaluated, we carry out feasibility studies and inline tests. At MABRI.VISION we offer system design, programming and automation from a single source. We can optimize complex evaluations and tests directly with the system control and all customer interfaces.
