Medical technology, pharmaceuticals, life sciences
High-precision 3D surface inspection system MV.EYE CR1
The MV.EYE CR1 inspection system enables the rapid and highly accurate 3D scanning of product and component surfaces using a chromatic confocal line sensor. With 192 measuring points in a single line and a measurement frequency of up to 6,000 Hz, even large test areas with a very high point density can be scanned quickly. Inspection processes that can take several hours with conventional confocal point sensors can be completed in minutes with the new MV.EYE CR1 inspection system.
3D surface inspection with 20nm resolution
The applications range from surface and form inspection of wafers, defect and roughness testing on metal parts, and form inspection of precision injection-molded components to gap measurement during the assembly of premium products. If the sensor's z-measuring range is insufficient, it can be extended almost indefinitely by vertically adjusting the sensor.
The stand-alone inspection system with integrated controller and granite table is particularly suitable for use in testing laboratories but can also be operated directly in production. Scanning processes can be automated and saved as recipes in the software. If integration with an automated process is planned, this can be implemented via standard industrial interfaces. The MV.EYE CR1 inspection system generates quality assurance reports through a direct connection to Digital Surf's MountainsMap evaluation software.
The testing system for automated production processes
Previous inspection processes using point sensors can be reduced from hours to minutes with the new MV.EYE CR1 platform. The generated 3D surface data achieves a resolution of 20 nm in the z-axis. Thanks to an intelligent and modular combination of different high-performance optics, a wide variety of inspections can be performed, making the inspection system a reliable, comprehensive solution for diverse applications.
chromatic line sensor
A chromatic confocal line sensor behaves in terms of measurement principle like a classic confocal point sensor. The line layout allows for the simultaneous acquisition of 192 measurement points, enabling very high measurement speeds.
extreme Z-measuring range
Depending on the measuring head, the Z-measuring range of the MV.EYE CR1 testing system extends from 500 µm to 3 mm and can be further increased and adapted to your testing requirements by flexible scaling of the Z-axis.
Quickly inspect large areas
With 192 measuring points in a line and a measuring frequency of up to 6,000 Hz, even large test areas with a very high point density can be scanned quickly. The gantry system scans 200 x 200 mm² as standard and can be expanded as needed.
Automated processes
The stand-alone testing system with integrated controller and granite table is particularly suitable for use in testing laboratories, but can also be operated directly in production. The software allows scanning processes to be automated and saved as recipes
Connection to Mountains Map
The MV.EYE CR1 inspection system generates quality assurance reports through a direct connection to Digital Surf's MountainsMap evaluation software. Evaluation options range from geometric inspections to roughness measurements.
chromatic line sensor
The MABRI.VISION MV.EYE CR1 testing system is characterized by its precise testing of large surfaces in a very short time. The maintenance-free and robust sensor performs reliable distance and thickness measurements and is designed for industrial use.
extreme Z-measuring range
Depending on the measuring head, the Z-measuring range of the MV.EYE CR1 testing system extends from 500 µm to 3 mm and can be further increased and adapted to your testing requirements by flexible scaling of the Z-axis.
scalable platform
Thanks to its modular design, the axes of the MABRI.VISION measuring system, as well as their dimensions, can be scaled and configured as needed. A granite table is used for maximum damping.
Integrable
The MABRI.VISION MV.EYE CR1 testing system can be seamlessly integrated into your production processes. We provide the necessary software interfaces and support you in automating your testing process.
Extremely fast
The use of a chromatic confocal sensor enables extremely high measurement speeds. Up to 2,000 lines can be inspected per second. With up to 192 measuring points per line, a measurement rate of 384,000 points per second is achieved.
Smart evaluation.
MABRI.VISION's MV.IMAGING software is characterized by its intuitive operation and straightforward feedback. Extensive interfaces are available to the user. The software modules are designed for automated testing.
software
Modular
MABRI.VISION software is designed modularly. In addition to a wide range of standard components, we are happy to extend the software with suitable modules for your application. All common interfaces are available for seamless integration into your production process.
Databases
The MV.IMAGING software supports your quality assurance through the use of databases for production orders and recipes. The database interface is tailored to the specific requirements of your tests and evaluations. All data can be exported as structured test reports in .csv, .xls, or .pdf format.
Statistics / Analysis
Our software platform offers a wide range of visualization options. Meaningful statistics help you maintain an overview of production processes and quality assurance. Our software experts are familiar with the specific requirements of various industries and design the software with insightful key performance indicators and useful tools such as good part counters, error and measurement image storage, and early warning limits for process support.
Universal: versatile in its applications.
Medical technology
In the field of medical technology, the MV.EYE CR1 testing system is used to check microstructures in molded plastic components due to its fast measurement process.
Semiconductor technology
The MABRI.VISION MV.EYE CR1 inspection system is ideally suited for wafer inspection. Even large surfaces can be scanned in a very short time.
Toolmaking
By using chromatic confocal sensors, the MV.EYE CR1 testing system enables highly precise inspection of mold tools in the production cycle.
Application examples
MABRI.VISION builds and develops high-quality machine vision solutions and modular testing systems for your production processes. Our modular system enables us to quickly and efficiently provide solutions for your testing tasks.
Lab-on-a-Chip
The MV.EYE CR1 is used in the inspection of microstructures and microfluidics. It detects and evaluates micro- and macro-defects on injection-molded structures, enabling high-speed inspection of cell culture vessels and slides.
Wafer warp
Inline and offline detection of wafer warp, defects and contamination with integrated real-time evaluation.
Roughness testing
Inline and offline roughness testing on medical technology products such as screws for dental implants and artificial joints.
Gap check on cell phone displays
The testing system is suitable for checking gap dimensions between the display and the housing. Whether rounded "edge" displays or conventional displays, the MV.EYE CR1 testing system is capable of detecting even the smallest deviations from the target dimensions, both inline and offline.
Fine-metal masks for OLED production
Detection of contamination and defects on FMMs. The test takes place before initial use and between individual usage cycles and cleaning.
Specifications
Test
Interfaces and software
Attachment
Why MABRI.VISION
MABRI.VISION builds and develops high-quality machine vision solutions and modular testing systems for your production processes. Our modular system enables us to quickly and efficiently provide solutions for your testing tasks.
Innovative solutions, our passion!
Innovative solutions, our passion!
Innovation is the foundation for continuous growth in modern industry. We live and breathe this every day, and it begins with the minds of our expert team. Our focus is always on the benefits and requirements of our customers. We are passionate about implementing inspection processes ranging from AI-based computer vision solutions to 100% inline component measurement of sophisticated products. For our measurement technology, we rely on the latest generations of cutting-edge technologies. With this philosophy, we aim to make production processes more efficient and dynamic.
AI, Processing, Control - a software platform
AI, Processing, Control - a software platform
With the goals of Industry 4.0 and a continuous improvement process, the demands on test automation, interfaces, and efficient evaluation algorithms are increasing. At MABRI.VISION, we have recognized this trend and are taking it a step further. Our software team develops modular software platforms that combine all the components of modern testing systems. This allows us to expand evaluation algorithms with neural networks as needed, implement fast interfaces to system controllers, and integrate audit trails, batch reports, trend graphs, or databases as required.
A strong team, always there for you.
A strong team, always there for you.
You, our customer, are always our top priority. Our team of vision experts, engineers, software developers, electrical engineers, assembly specialists, and support staff are always there for you. Speed is a key objective, achieved through modern business processes and IT solutions. With our service solutions, including 24/7 support, we support your production with efficient solutions.
End-to-end solutions, all from a single source.
End-to-end solutions, all from a single source.
They think in terms of processes, we think in terms of solutions: that's why we offer our customers turnkey testing systems that can be seamlessly integrated into their production processes. Our experts provide consultation during the planning and design phase of a project. If technologies need to be evaluated, we conduct feasibility studies and inline tests. At MABRI.VISION, we offer system design, programming, and automation from a single source. This allows us to optimize complex analyses and tests directly with the system control and all customer interfaces.
