Industry-independent solutions for production

Complete optical inspection
for production

MABRI.VISION builds and develops innovative machine vision solutions and modular systems for your production processes and end of line inspections. Modern production increasingly requires inspection processes to be mapped 100% inline. This is where we start with our inspection concepts.

Complete optical inspection for production

Flexible inspection platforms

MABRI.VISION consistently relies on a modular inspection strategy. With our inspection platforms, we cover a wide range of production processes. 

Preview Mabri.Vision MV.EYE i2 view

Inspection on the goods carrier system

Inspections on the goods carrier can be implemented easily and modularly thanks to the controlled handling of the inspected items. For flexible integration into existing processes, MABRI.VISION offers systems with and without goods carrier systems.

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Inspection on the conveyor belt

Conveyor belts or roller conveyors are used in many productions. Due to the good optical accessibility, reading bridges and individual camera systems are particularly suitable here.

MABRI.VISION test on conveyor belt processes

Inspection of continuous belt processes

Continuous processes, e.g. from the textile industry or printing industry, offer many advantages for camera and measurement technology, as the feed speed can be used for continuous data acquisition.

MABRI.VISION bottles with DMC lids

Inspections of bottle / can transport systems

Processes for bottles, cans and other containers usually have good optical accessibility so that the MABRI.VISION measurement technology can be integrated.

MABRI.VISION-automatic loading

Automatic loading

In addition to the possibility of manual loading, for example for rotary indexing systems, MABRI.VISION offers the necessary automation technology and loading systems to automatically map even complex test processes in the production cycle. This includes robot systems and individual solutions.

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individual solutions

MABRI.VISION offers optical measurement solutions for industry-specific and individual production processes. Our vision experts will be happy to advise you. .

What do we inspect?

Measurement of electronic modules

Bending of pins

A high-resolution camera image can detect both the presence and position of features and defects. Bends and wobble circles of pins are determined with high precision.

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Contacts and base plate holes

Have your components of different sizes inspected with the MV.EYE i2 inspection system at different stations. A 3D profile measurement using a triangulation sensor generates precise height information and dimensional accuracy. Get 3D measurement data about contact positions.

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Contact height

An optical micrometer records the inspected object telecentrically from different angles and creates a shadow image that enables precise height measurement.

Surface inspection on cast parts

Surface pores

The MV.EYE PL1 system enables the detection of surface pores and cavities on functional surfaces, which can occur in the aluminum die casting process.

Shape inspection of cast parts

Diameter

A diameter inspection can be carried out at different points and with different sensors. While a 2D inspection can be integrated quickly and is cost-effective, the 3D inspection delivers precise results even with complex structures.

Testing of quirks & defects on cast parts

Defects

Defect and anomaly detection is one of the standard tasks in optical image processing. Thanks to powerful deep learning algorithms, we can also reliably identify types of errors that are difficult to describe.

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Marks and scratches

In the case of functional surfaces and sealing surfaces in particular, grooves and scratches are frequently occurring defects. With the MABRI.VISION inspection system MV.EYE MS1, scratches and grooves in the micrometer range are reliably detected.

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Dents and quirks

Avoiding dents and quirks is a challenge in the production of rolled-up tapes. MABRI.VISION technology even detects dents and quirks that can otherwise only be detected with a white light microscope.

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Foreign particles

The combination of high-performance cameras and special lighting enables the smallest foreign particles to be detected reliably and with great precision. The technology enables large-area inspections in the process cycle.

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Shape deviations

MABRI.VISION offers solutions for 100% inline component measurement of complex molded parts. In particular, components with pins for electronic contacting must be inspected for dimensional accuracy for automated assembly processes in terms of shape and position.

MABRI.VISION structure sizes

Structure sizes

Even if the shapes are subject to little variance in injection molding processes, even the smallest changes can have a major effect on the function. With our inspection systems, we record structural sizes and channel widths for in-vitro diagnostics in order to minimize variances in flow properties and volume.

MABRI.VISION height deviations

Height deviations

Optical micrometers, among other things, are used for particularly precise measurements in 2D and 3D. The advantages of this technology are very precise and extremely high-contrast images. On the basis of this, the smallest height deviations, for example of contacts and pins, can be recognized quickly and reliably.

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3D shape

Use the MV.EYE i2 WT inspection system to perform high-precision 3D surface measurements on a wide variety of materials.

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Diameter, roundness and ovality

Measurement of inside and outside diameter, minimum and maximum wall thickness, ovality and core offset.

Application examples

MABRI.VISION builds and develops high-quality machine vision solutions and modular test systems for your production processes. Our modular system enables us to provide solutions for your testing tasks quickly and efficiently. Depending on the characteristic, we combine different optical test methods and ensure through data fusion that all test results are evaluated uniformly in a coordinate system.

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IGBT and power modules

IGBT modules or power modules are mostly complex components on which several parameters have to be checked. MABRI.VISION offers ready-made measurement solutions for a 100% complete inspection in the production cycle.

MABRI.VISION testing of contacts and plug connections

Plug connections and contacts

In the process (high speed) we inspect connector housings for possible defects with telecentric matrix cameras. Furthermore, we record the presence, wobble and the position of contacts in time. For products with variants, we inspect the coding and locking devices.

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Inspection of stator housings

With high-precision profile section sensors, we record the 3D shape of complex components in the process and check for micro-defects and the smallest form deviations.

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Microstructures

Even if the shapes are subject to little variance in injection molding processes, even the smallest changes can have a major effect on the function. With our inspection systems, we record structural parameters, such as channel widths for in-vitro diagnostics, in order to minimize variances in flow properties and volume.

MABRI.VISION QR code reading bridge

DMC reading in logistics

The MABRI.VISION reading bridge MV.EYE K1 enables reliable detection and reading of 2D codes such as data matrix and QR codes. The robust system can be integrated into your production environment and, thanks to its modular structure, can be adapted to your needs for car and truck applications.

MABRI.VISION-individual solutions

Testing of stainless steel pipes

MABRI.VISION has developed the MV.EYE PI1 optical inspection system for inspecting defects on metal pipes. By using several optics and a high-speed focus system, defects in the interior of the pipe and on the weld seam, for example, can be detected.

Software

Thanks to numerous projects in various industries, our software is tailored to industrial needs. The software platform offers you a variety of visualization options. In this way, you keep an overview of production processes and quality assurance through meaningful evaluations. The MABRI.VISION software also follows an efficient programming for complex test tasks in order to enable an evaluation in time with your production.

Intuitive user interface

We offer you a modern and modular user interface. A touch interface with full HD resolution gives us a lot of overview and space to visualize the relevant process parameters.

Made for production

We manage the balancing act between industrial software and a modern user experience by combining different platforms and technologies in our framework. In this way, we map real-time processes and the familiar Windows environment in one. This enables us to operate our test systems efficiently and with little training. Features include:

  • Process indicators and visualization of relevant results
  • Complete tracking through results exports and databases
  • Batch management
  • Calibration and evaluation options
  • Integration through all industrial interfaces
  • Extended user management with audit trail

Artificial intelligence

Machine learning and artificial intelligence are more than just a marketing term at MABRI.VISION. In the design phase, our experts assess whether the use of AI solutions can support the test in a meaningful way.

Our software modules

The MABRI.VISION software platform MV.IMAGING is designed for maximum flexibility. Different modules from the areas of interface, database and evaluations can be integrated as required and adapted to the requirements of your inspections.

Evaluation.

Statistics.

Clear presentation of all relevant inspections by the MABRI.VISION statistics module.

History graph.

Real-time overview of different measured variables. Both threshold values ​​and tolerances are displayed.

Data fusion.

The data fusion enables the combination of inspection results from different measuring systems.

Coordinate transformer.

Software module for a clean change between different coordinate systems.

Database.

Recipe database.

The recipe database contains all the relevant information for checking your production orders.

Results database.

MV.IMAGING software module for long-term storage of the results of your inspections.

Batch management.

Both inspections and result analyzes can be carried out on a batch basis. 

Reports.

MABRI.VISION software module for creating reports for extended quality management.

Interface.

User management.

The user administration enables the clear definition of different levels of rights.

Results display.

Clear result visualization for the operator with different display options.

Audit trail.

We offer a comprehensive audit trail function, especially for the medical technology and pharmaceutical industries.

Change log.

A change log module ensures the complete documentation of all changes to parameters.

Universally applicable

automobile

In the automotive industry, the MABRI.VISION end of line inspection systems are used due to their fast measuring cycle and the integration into existing transfer systems. 

Medical technology

A 100% inspection of all products is essential in medical technology. The MABRI.VISION End of Line inspection systems meet the requirements of the industry.

Commercial delivery

Electrical engineering

Reliably inspect products with a large number of test characteristics, such as connectors and circuit boards, in the production process and at high speed. 

Our inspection modules

The MABRI.VISION End of Line inspection systems can be flexibly equipped with a large number of different inspection modules. In order to create the right solution for your application, you are offered a wide range of inspection systems.

Geometry.

Presence inspection.

The most advanced camera technology is used for the presence inspection. 

Position check.

Contactless identification of the position, regardless of the production material of the inspected items.

Shape inspection.

The MABRI.VISION end of line inspection systems check 2D and 3D forms in the running process.

Altitude test.

Precise measurement of height. By using high-performance optics, even the finest structures.

Surface.

Defect inspection.

Through the use of 2D and 3D sensors, damage to components is specifically detected.

Scratch test.

Scratches are reliably detected by different camera systems and can be characterized.

Quirks & dents.

The MABRI.VISION inspection technology identifies the smallest notches on functional surfaces.

Microstructure inspection.

Enables quick and large-area inspections of microstructured surfaces.

Deep learning.

OCR.

The MV.IMAGING OCR software module is used to check lettering for deformation.  

Anomaly checking.

Structural disturbances in textiles, patterns and grids are reliably detected by the module.

Neural Networks.

Creation of self-learning systems through the use of neural networks for reliable defect detection.

Why MABRI.VISION

MABRI.VISION builds and develops high-quality machine vision solutions and modular inspection systems for your production processes. Our modular system enables us to provide solutions for your inspection tasks quickly and efficiently.

Innovative solutions - our passion!

Innovative solutions - our passion!

Innovation is the foundation for continuous growth in modern industry. At MABRI.VISION we live this anew every day. The focus is always on the benefits and requirements of our customers. We are passionate about implementing inspection processes that range from AI-based computer vision solutions to 100% inline component measurement for sophisticated products. We use the latest generations of the most advanced technologies for our measurement technology. With this philosophy we want to make production processes more efficient and dynamic.

AI, processing, control - one software platform

AI, processing, control - one software platform

With the goals of Industry 4.0 and a continuous improvement process, the demands on inspection automation, interfaces and efficient evaluation algorithms are increasing. We at MABRI.VISION have recognized this trend and are going one step further. Our software team develops modular software platforms that combine all the components of modern inspection systems. If necessary, we can expand evaluation algorithms with neural networks, map fast interfaces to system controls and integrate audit trails, batch reports, progress graphs or databases as required.

A strong team, always there for you.

A strong team, always there for you.

As our customer, you are always at the forefront. Our team of experts in vision, construction, software development, electrics, assembly and support is always there for you. With modern company processes and IT solutions, speed is a key goal. With our service solutions through to 24/7 support, we support your production with efficient solutions.

End-to-end solutions, everything from a single source.

End-to-end solutions, everything from a single source.

You think in terms of processes, we think in terms of solutions: that's why we offer our customers turnkey inspection systems that can be seamlessly integrated into your production processes. Our experts advise on planning and design at the beginning of a project. If technologies need to be evaluated, we carry out feasibility studies and inline tests. At MABRI.VISION we offer system construction, programming and automation from a single source. We can optimize complex evaluations and inspections directly with the system control and all customer interfaces.

Contact.

Do you need more information about a specific product or application? Use the MABRI.VISION contact form below or call us.

  • MABRI.VISION GmbH Philipsstrasse 8 52068 Aachen
  • +49 241 5652 7930
  • info@mabri.vision