Industry-independent solutions for production

Complete optical inspection for production

MABRI.VISION builds and develops innovative machine vision solutions and modular systems for your production processes and end-of-line inspections. Modern manufacturing increasingly demands that inspection processes be mapped inline and with 100% accuracy. This is where our inspection concepts come in.

Complete optical inspection for production

Rotary transfer testing systems

Rotary test systems for the quality assurance of your products are characterized by the combination of different technologies.

Reading Bridges | Modular Testing System

Our LINE.SPECTOR allows for industrial use of reading bridges to detect quality defects such as position, contamination, and other defects.

INLINE 2D/3D MEASUREMENT ON THE PRODUCT CARRIER MV.EYE I2 WT

We offer 2D/3D measurement on the goods carrier for your quality assurance with our MV.EYE i2 WT test system. Completely and directly on the goods carrier.

HIGH-SPEED MICROSCOPE | AUTOMATED TESTING

MABRI.VISION offers an inline-capable and cycle time-neutral high-speed microscope for automated testing of microstructured components.

Flexible testing platforms

MABRI.VISION consistently relies on a modular testing strategy. Our testing platforms cover a wide range of production processes.

Testing on the goods carrier system

Testing on workpiece carriers is easily and modularly implemented thanks to the controlled handling of the items being tested. MABRI.VISION offers systems with and without workpiece carrier systems for flexible integration into existing processes.

Testing on the conveyor belt

Conveyor belts or roller conveyors are used in many production processes. Due to their good visual accessibility, reading bridges and individual camera systems are particularly suitable for this purpose.

Testing of continuous belt processes

Continuous processes, e.g. from the textile or printing industries, offer many advantages for camera and measuring technology because the feed rate can be used for continuous data acquisition.

Testing on bottle/can transport systems

Processes for bottles, cans and other containers usually offer good optical accessibility, allowing for the integration of MABRI.VISION's measurement technology.

Automatic loading

In addition to the option of manual loading, for example for rotary indexing systems, MABRI.VISION offers the necessary automation technology and loading systems to automate even complex testing processes within the production cycle. This includes robotic systems and customized solutions.

Individual solutions

MABRI.VISION offers optical measurement solutions for industry-specific and individual production processes. Our vision experts will be happy to advise you.

What are we checking?

Various component characteristics, defects

Bending of pins

A high-resolution camera image allows for the detection of both the presence and position of features as well as defects. Pin bends and wobble are determined with high precision.

Contacts and base plate drilling

Have your components of varying sizes inspected at different stations using the MV.EYE i2 inspection system. A 3D profile measurement using a triangulation sensor generates pinpoint height information and dimensional accuracy. Obtain 3D measurement data via contact positions.

Contact height

An optical micrometer captures the test object telecentrically from different angles and generates a shadow image, which enables precise height measurement.

Surface pores

The MV.EYE PL1 system enables the detection of surface pores and voids on functional surfaces that can occur during the aluminum die-casting process.

diameter

Diameter testing can be performed at various locations and with different sensors. While 2D testing is quick to integrate and cost-effective, 3D testing delivers precise results even for complex structures.

Defects

Defect and anomaly detection is a standard task in optical image processing. Powerful deep learning algorithms enable us to reliably detect even difficult-to-describe defect types.

Scoring and scratches

Grooves and scratches are frequently occurring defects, particularly on functional surfaces and sealing surfaces. With the MABRI.VISION testing system MV.EYE MS1, scratches and grooves in the micrometer range are reliably detected.

Dents and blemishes

Avoiding dents and flaws is a challenge in the production of rolled tape goods. The MABRI.VISION technology even detects dents and flaws that can otherwise only be detected using a white light microscope.

Foreign particles

Through the combination of high-performance cameras and special lighting, the smallest foreign particles can be detected reliably and with high precision. The technology enables large-scale testing at the same time as the process.

Shape, dimensional accuracy (selection)

Shape deviations

MABRI.VISION offers solutions for 100% inline component measurement of complex molded parts. In particular, components with pins for electronic contact must be checked for dimensional accuracy in shape and position for automated assembly processes.

Structural parameters

Even though injection molding processes result in only slight variations in shape, the smallest changes can have a significant impact on function. Our testing systems allow us to measure structural dimensions and channel widths for in-vitro diagnostics, minimizing variations in flow characteristics and volume.

Altitude deviations

Optical micrometers are used, among other methods, for particularly precise 2D and 3D measurements. The advantages of this technology include highly accurate and extremely high-contrast images. These images allow even the smallest height deviations, for example of contacts and pins, to be detected quickly and reliably.

3D shape

Perform highly precise 3D surface measurements of a wide variety of materials using the MV.EYE i2 WT testing system.

DIAMETER, ROUNDNESS AND OVALITY

Measurement of inner and outer diameter, minimum and maximum wall thickness, ovality and core offset.

Application examples

MABRI.VISION builds and develops high-quality machine vision solutions and modular inspection systems for your production processes. Our modular system enables us to quickly and efficiently provide solutions for your inspection tasks. Depending on the characteristic, we combine different optical inspection methods and, through data fusion, ensure that all inspection results are evaluated consistently in a single coordinate system.

IGBT and power modules

IGBT modules or power modules are usually complex components requiring testing of multiple parameters. MABRI.VISION offers complete measurement solutions for 100% comprehensive testing during production cycles.

Connectors and contacts

In our high-speed production process, we inspect connector housings for potential defects using telecentric matrix cameras. We also record the presence, wobble, and position of contacts at a specific interval. For products with variants, we check the coding and locking mechanisms.

Testing of stator housings

Using high-precision profile cutting sensors, we capture the 3D shape of complex components during the process and check for micro-defects and the smallest shape deviations.

Microstructures

Even though injection molding processes result in only slight variations in shape, the smallest changes can have a significant impact on function. Our testing systems allow us to measure structural parameters, such as channel widths for in-vitro diagnostics, in order to minimize variations in flow characteristics and volume.

DMC reading in logistics

The MABRI.VISION MV.EYE K1 reading bridge enables reliable detection and reading of 2D codes, such as Data Matrix and QR codes. The robust system can be integrated into your production environment and, thanks to its modular design, can be adapted to your needs for car and truck applications.

Testing of stainless steel tubes

MABRI.VISION has developed the MV.EYE PI1 optical inspection system for detecting defects on metal pipes. By using multiple optics and a high-speed focusing system, defects inside the pipe and at the weld seam, for example, can be detected.

software

Through numerous projects in different industries, our software is tailored to industrial needs. The software platform offers you a variety of visualization options. This means you can keep an overview of production processes and quality assurance through meaningful evaluations. The MABRI.VISION software follows efficient programming even for complex testing tasks in order to enable evaluation in time with your production.

Intuitive user interface

We offer you a modern and modular user interface. Using a touch interface with full HD resolution, we achieve a lot of overview and space for visualizing the relevant process parameters.

Made for production

We achieve the balancing act between industrial software and a modern user experience by combining various platforms and technologies in our framework. This is how we map real-time processes and the usual Windows environment in one. This enables you to operate our testing systems efficiently and with little training. Features include:

Process metrics and visualization of relevant results
Seamless tracking through result exports and databases
Batch management
Calibration and evaluation options
Integration through all industrial interfaces
Advanced user management with audit trail

Artificial intelligence

Machine learning and artificial intelligence are more than just a marketing term at MABRI.VISION. During the design phase, our experts evaluate whether the use of AI solutions can meaningfully support the test.

Our software modules

The MABRI.VISION software platform MV.IMAGING is designed for maximum flexibility. Various modules from the areas of interface, database, and reporting can be integrated as needed and adapted to the requirements of your inspections.

Evaluation

statistics

Clear presentation of all relevant tests through the MABRI.VISION statistics module.

Trend graphs

Real-time overview of various measured variables. Both threshold values and tolerances are displayed.

Data fusion

Data fusion enables the combination of test results from different measurement systems.

Coordinate transformer

Software module for a clean switch between different coordinate systems.

database

Recipe database

The recipe database contains all relevant information for checking your production orders.

Results database

MV.IMAGING software module for long-term storage of your exam results.

Batch management

Both tests and result analyses can be performed on a batch basis.

Reports

MABRI.VISION software module for creating reports for enhanced quality management.

interface

User management

User management allows for the clear definition of different levels of rights.

Result display

Clear visualization of results for the operator with different display options.

Audit trail

We offer a comprehensive audit trail function, especially for the medical technology and pharmaceutical industries.

Change log

A change log module ensures complete documentation of all parameter changes.

Universal: versatile.

automobile

In the automotive industry, MABRI.VISION end-of-line testing systems are used due to their fast measurement cycle and integration into existing transfer systems.

Medical technology

In medical technology, 100% testing of all products is essential. MABRI.VISION end-of-line testing systems meet the industry's requirements.

Electrical engineering

Reliably test products with a wide range of test features, such as connectors and circuit boards, during the production process and at high speed.

Our testing modules

MABRI.VISION end-of-line testing systems can be flexibly equipped with a wide variety of different testing modules. To create the right solution for your application, a broad selection of testing systems is offered.

geometry

In-person exam.

The most advanced camera technology is used for the attendance check.

Location check.

Non-contact identification of the position, regardless of the manufacturing material of the test specimens.

Form inspection.

MABRI.VISION End of Line inspection systems inspect 2D and 3D shapes during the ongoing process.

Altitude test.

Precise height measurement. Even the finest structures can be measured using high-performance optics.

surface

Defect testing.

The use of 2D and 3D sensors allows for the targeted detection of damage to components.

Scratch test.

Scratches are reliably detected and characterized by various camera systems.

Scratches and dents.

The MABRI.VISION testing technology identifies even the smallest indentations on functional surfaces.

Microstructure analysis.

Enabling rapid and large-scale testing of microstructured surfaces.

Deep learning

OCR.

The MV.IMAGING OCR software module is used to check lettering for distortions.

Anomaly check.

The module reliably detects structural defects in textiles, patterns and grids.

Neural networks.

Creation of self-learning systems through the use of neural networks for reliable defect detection.

Why MABRI.VISION

MABRI.VISION builds and develops high-quality machine vision solutions and modular testing systems for your production processes. Our modular system enables us to provide solutions for your testing tasks quickly and efficiently.

Innovative solutions, our passion!

Innovation is the foundation for continuous growth in modern industry. We live this out every day and begins in the minds of our team of experts. The focus is always on the benefits and requirements of our customers. We passionately implement testing processes that range from AI-based computer vision solutions to 100% inline component measurement of sophisticated products. We rely on the latest generations of advanced technologies for our measurement technology. With this philosophy we want to make production processes more efficient and dynamic.

AI, processing, control - one software platform

With the goals of Industry 4.0 and a continuous improvement process, the demands on test automation, interfaces and efficient evaluation algorithms are increasing. We at MABRI.VISION have recognized this trend and are taking it one step further. Our software team develops modular software platforms that combine all the components of modern testing systems. If necessary, we can expand evaluation algorithms with neural networks, map fast interfaces to system controls and integrate audit trails, batch reports, history graphs or databases as required.

A strong team, always there for you.

As a customer, you are always at the forefront for us. Our team of vision experts, construction, software development, electrical, assembly and support is always there for you. Thanks to modern business processes and IT solutions, speed is a central goal. With our service solutions including 24/7 support, we support your production with efficient solutions.

End-to-end solutions, everything from a single source.

You think in processes, we think in solutions: that's why we offer our customers turnkey testing systems that can be seamlessly integrated into your production processes. Our experts advise on planning and design at the beginning of a project. If technologies need to be evaluated, we carry out feasibility studies and inline tests. At MABRI.VISION we offer system design, programming and automation from a single source. We can optimize complex evaluations and tests directly with the system control and all customer interfaces.

Contact

Do you need further information about a specific product group or do you have a specific product inquiry? Use our contact form or call us.