Industry-independent solutions for production

Complete optical inspection
for production

MABRI.VISION builds and develops innovative machine vision solutions and modular systems for your production processes and end of line inspections. Modern production increasingly requires inspection processes to be mapped 100% inline. This is where we start with our inspection concepts.

Complete optical inspection for production

High-speed microscope | Automated testing

MABRI.VISION offers an inline-capable and cycle time-neutral high-speed microscope for automated testing of microstructured components.

Inline 2D/3D measurement on the MV.EYE i2 WT goods carrier

We offer 2D/3D measurement on the goods carrier for your quality assurance with our MV.EYE i2 WT test system. Completely and directly on the goods carrier.

Rotary transfer testing systems

Rotary test systems for the quality assurance of your products are characterized by the combination of different technologies.

Reading bridges | Modular inspection system

Reading bridges for detecting quality defects such as position, soiling and defects can be used industrially with our LINE.SPECTOR.

Test platforms that can be used flexibly

MABRI.VISION consistently relies on a modular testing strategy. Through our testing platforms, we cover a wide range of production processes.

Testing on the goods carrier system

Inspections on the goods carrier can be implemented easily and modularly thanks to the controlled handling of the inspected items. For flexible integration into existing processes, MABRI.VISION offers systems with and without goods carrier systems.

Testing on the conveyor belt

Conveyor belts or roller conveyors are used in many productions. Due to the good optical accessibility, reading bridges and individual camera systems are particularly suitable here.

Testing of continuous belt processes

Continuous processes, e.g. from the textile industry or printing industry, offer many advantages for camera and measurement technology because the feed speed can be used for continuous data recording.

Testing on bottle/can transport systems

In processes for bottles, cans and other containers, there is usually good optical accessibility so that MABRI.VISION measurement technology can be integrated.

Automatic loading

In addition to the possibility of manual loading, for example for rotary transfer systems, MABRI.VISION offers the necessary automation technology and loading systems to automatically map complex testing processes in the production cycle. This includes robot systems and individual solutions.

individual solutions

MABRI.VISION offers optical measurement solutions for industry-specific and individual production processes. Our vision experts will be happy to advise you. .

What are we checking?

Various component features, defects

Bending of pins

A high-resolution camera image can be used to detect the presence and position of features as well as defects. Bends and wobble circles of pins are determined with high precision.

Contacts and base plate holes

Have your components of different sizes tested at different stations with the MV.EYE i2 testing system. A 3D profile measurement using a triangulation sensor generates precise height information and dimensional accuracy. Get 3D measurement data about contact positions.

Contact height

An optical micrometer captures the test object telecentrically from different angles and creates a shadow image that enables precise height measurement.

Surface pores

The MV.EYE PL1 system enables the detection of surface pores and voids on functional surfaces that can occur during the aluminum die-casting process.

diameter

A diameter inspection can be carried out at different points and with different sensors. While a 2D inspection can be integrated quickly and is cost-effective, the 3D inspection delivers precise results even with complex structures.

Defects

Defect and anomaly detection is one of the standard tasks in optical image processing. Using powerful deep learning algorithms, we can reliably detect even types of errors that are difficult to describe.

Scoring and scratches

Grooves and scratches are frequently occurring defects, particularly on functional surfaces and sealing surfaces. With the MABRI.VISION testing system MV.EYE MS1, scratches and grooves in the micrometer range are reliably detected.

Dents and blemishes

Avoiding dents and flaws is a challenge in the production of rolled tape goods. The MABRI.VISION technology even detects dents and flaws that can otherwise only be detected using a white light microscope.

Foreign particles

Through the combination of high-performance cameras and special lighting, the smallest foreign particles can be detected reliably and with high precision. The technology enables large-scale testing at the same time as the process.

Shape, dimensional accuracy (selection)

Deviations in shape

MABRI.VISION offers solutions for 100% inline component measurement of complex molded parts. In particular, components with pins for electronic contacting must be checked for dimensional accuracy in terms of shape and position for automated assembly processes.

Structure sizes

Even if the shapes are subject to small variance in injection molding processes, even the smallest changes can have a major effect on the function. With our testing systems, we record structure sizes and channel widths for in-vitro diagnostics in order to minimize variances in flow properties and volume.

Height deviations

Optical micrometers are used, among other things, for particularly precise measurements in 2D and 3D. The advantages of this technology are very precise and extremely high-contrast images. This allows the smallest height deviations, for example of contacts and pins, to be detected quickly and reliably.

3D shape

Carry out high-precision 3D surface measurements of a wide range of materials with the MV.EYE i2 WT testing system.

Diameter, roundness and ovality

Measurement of inside and outside diameter, minimum and maximum wall thickness, ovality and core offset.

Application examples

MABRI.VISION builds and develops high-quality machine vision solutions and modular test systems for your production processes. Our modular system enables us to provide solutions for your testing tasks quickly and efficiently. Depending on the characteristic, we combine different optical test methods and ensure through data fusion that all test results are evaluated uniformly in a coordinate system.

IGBT and power modules

IGBT modules or power modules are usually complex components on which several parameters have to be checked. MABRI.VISION offers ready-made measurement solutions for 100% complete testing in production cycles.

Plug connections and contacts

In the process (high-speed) we check connector housings for possible defects using telecentric matrix cameras. We also record the presence, sway and position of contacts in time. For products with variants, we check the coding and locking devices.

Testing of stator housings

Using high-precision profile cutting sensors, we record the 3D shape of complex components during the process and check for micro-defects and the smallest shape deviations.

Microstructures

Even if the shapes are subject to small variance in injection molding processes, even the smallest changes can have a major effect on the function. With our testing systems, we record structural variables such as channel widths for in-vitro diagnostics in order to minimize variances in flow properties and volume.

DMC reading in logistics

The MABRI.VISION reading bridge MV.EYE K1 enables reliable recognition and reading of 2D codes, such as data matrix and QR codes. The robust system can be integrated into your production environment and can be adapted to your needs for car and truck applications thanks to its modular design.

Testing of stainless steel pipes

MABRI.VISION has developed the MV.EYE PI1 optical inspection system to inspect defects on metal pipes. By using multiple optics and a high-speed focus system, defects inside the pipe and on the weld seam can be detected, for example.

software

Through numerous projects in different industries, our software is tailored to industrial needs. The software platform offers you a variety of visualization options. This means you can keep an overview of production processes and quality assurance through meaningful evaluations. The MABRI.VISION software follows efficient programming even for complex testing tasks in order to enable evaluation in time with your production.

Intuitive user interface

We offer you a modern and modular user interface. Using a touch interface with full HD resolution, we achieve a lot of overview and space for visualizing the relevant process parameters.

Made for production

We achieve the balancing act between industrial software and a modern user experience by combining various platforms and technologies in our framework. This is how we map real-time processes and the usual Windows environment in one. This enables you to operate our testing systems efficiently and with little training. Features include:

Process metrics and visualization of relevant results
Seamless tracking through result exports and databases
Batch management
Calibration and evaluation options
Integration through all industrial interfaces
Advanced user management with audit trail

Artificial intelligence

Machine learning and artificial intelligence are more than just a marketing term at MABRI.VISION. During the design phase, our experts evaluate whether the use of AI solutions can meaningfully support the test.

Our software modules

The MABRI.VISION software platform MV.IMAGING is designed for maximum flexibility. Different modules from the areas of interface, database and evaluations can be integrated as required and adapted to the requirements of your exams.

Evaluation.

Statistics.

Clear representation of all relevant tests using the MABRI.VISION statistics module.

History graphs.

Real-time overview of different measured variables. Both threshold values and tolerances are displayed.

Data fusion.

Data fusion enables the combination of test results from different measurement systems.

Coordinate transformer.

Software module for clean switching between different coordinate systems.

Database.

Recipe database.

The recipe database contains all relevant information for checking your production orders.

Results database.

MV.IMAGING software module for long-term storage of the results of your inspections.

Batch management.

Both tests and result analyzes can be carried out on a batch basis.

Reports.

MABRI.VISION software module for creating reports for extended quality management.

Interface.

User management.

The user administration enables the clear definition of different levels of rights.

Results display.

Clear result visualization for the operator with different display options.

Audit trail.

We offer a comprehensive audit trail function, especially for the medical technology and pharmaceutical industries.

Change log.

A change log module ensures complete documentation of all changes to parameters.

Universal: can be used in a variety of ways.

automobile

The MABRI.VISION end of line testing systems are used in the automotive industry due to their fast measuring cycle and integration into existing transfer systems.

Medical technology

A 100% test of all products is essential in medical technology. The MABRI.VISION end of line testing systems meet the requirements of the industry.

Electrical engineering

Reliably test products with a variety of test features, such as connectors and circuit boards, in the production process and at high speed.

Our test modules

The MABRI.VISION end of line testing systems can be flexibly equipped with a variety of different testing modules. In order to create the right solutions for your application, you are offered a wide selection of testing systems.

Geometry.

Presence exam.

The most advanced camera technology is used for attendance testing.

Position check.

Non-contact identification of the position, regardless of the manufacturing material of the test items.

Form inspection.

The MABRI.VISION end of line testing systems check 2D and 3D shapes during the ongoing process.

Height test.

Precise height measurement. Through the use of high-performance optics, even the finest structures.

Surface.

Defect inspection.

By using 2D and 3D sensors, damage to components is specifically detected.

Scratch test.

Scratches are reliably detected by different camera systems and can be characterized.

Quirks & dents.

The MABRI.VISION testing technology identifies the smallest indentations on functional surfaces.

Microstructure testing.

Enables quick and large-area inspections of microstructured surfaces.

Deep learning.

OCR.

The MV.IMAGING OCR software module is used to check lettering for deformation.

Anomaly checking.

The module reliably detects structural disorders in textiles, patterns and grids.

Neural Networks.

Creation of self-learning systems through the use of neural networks for reliable defect detection.

Why MABRI.VISION

MABRI.VISION builds and develops high-quality machine vision solutions and modular testing systems for your production processes. Our modular system enables us to provide solutions for your testing tasks quickly and efficiently.

Innovative solutions, our passion!

Innovation is the foundation for continuous growth in modern industry. We live this out every day and begins in the minds of our team of experts. The focus is always on the benefits and requirements of our customers. We passionately implement testing processes that range from AI-based computer vision solutions to 100% inline component measurement of sophisticated products. We rely on the latest generations of advanced technologies for our measurement technology. With this philosophy we want to make production processes more efficient and dynamic.

AI, processing, control - one software platform

With the goals of Industry 4.0 and a continuous improvement process, the demands on test automation, interfaces and efficient evaluation algorithms are increasing. We at MABRI.VISION have recognized this trend and are taking it one step further. Our software team develops modular software platforms that combine all the components of modern testing systems. If necessary, we can expand evaluation algorithms with neural networks, map fast interfaces to system controls and integrate audit trails, batch reports, history graphs or databases as required.

A strong team, always there for you.

As a customer, you are always at the forefront for us. Our team of vision experts, construction, software development, electrical, assembly and support is always there for you. Thanks to modern business processes and IT solutions, speed is a central goal. With our service solutions including 24/7 support, we support your production with efficient solutions.

End-to-end solutions, everything from a single source.

You think in processes, we think in solutions: that's why we offer our customers turnkey testing systems that can be seamlessly integrated into your production processes. Our experts advise on planning and design at the beginning of a project. If technologies need to be evaluated, we carry out feasibility studies and inline tests. At MABRI.VISION we offer system design, programming and automation from a single source. We can optimize complex evaluations and tests directly with the system control and all customer interfaces.

Contact.

Do you need further information about a specific product group or do you have a specific product inquiry? Use our contact form or call us.