Medical technology, pharmaceuticals, life sciences

Inspection system for microfluidic chips

MICRO.SPECTOR MI1

Inspection system for microfluidic chips

The MICRO.SPECTOR MI1 inspection system for microfluidic chips is an inline vision solution for automated 100% inspection of large-area and microstructured components. The fast and high-resolution image acquisition paired with AI-supported evaluation software makes it possible to reliably detect defects and check the dimensional accuracy of the chips. The MICRO.SPECTOR MI1 testing system can be operated stand-alone or fully automated in clean rooms.

Microstructure_PicknPlace_v1

Applications

  • 100% testing of chips
  • Detection and sorting of defective chips
  • Quality assurance

Fields of application

  • Production of IVD chips
  • PCR chips
  • Microfluidics, Lab on a Chip
  • Arrays

Industry sectors

  • Medical technology
  • Pharma
  • Life sciences

What do we inspect?

A wide variety of process-related errors can occur, particularly in the production of the finest structures. The MICRO.SPECTOR MI1 testing system enables 100% testing of microfluidic chips and detects the smallest defects and shape deviations. The system can be used as an end-of-line control or directly in the manufacturing process of components.

Scratches & fibers

Webbed feet & incorrect injection

Thin spots & closures

Particles & Inclusions

Dimensional accuracy & tolerances

Advantages and special features

Applications and implementations

Transparent chips

Transparent chips have the advantage that many inspections can be carried out with the transmitted light method or with dark field lighting. Due to the manufacturing process, defects often occur in the layer structure, which we reliably detect with our vision system.

MTP format microstructures, black

Large-format chips represent the next class of microfluidic systems. Due to the miniaturization of the arrays, the MICRO.SPECTOR MI1 inspection system records and processes more than 1 million features and structures per MTP.

3D microstructures

If microstructures are to be tested in 3D, the MICRO.SPECTOR MI1 testing system can also be equipped with 3D sensors. This allows structure sizes to be checked three-dimensionally and critical defects such as cracks, webbed webs or missing features to be identified.

Software

Modular

The MABRI.VISION software has a modular design. In addition to a large number of standard modules, we are happy to expand the software with suitable modules for your application. All common interfaces are available for seamless integration into your production process.

Databases

The MV.IMAGING software supports your quality assurance through the use of databases for production orders and recipes. The database interface is based on the special requirements of your inspections and evaluations. All data can be exported as structured inspection reports in .csv, .xls or .pdf format.

Statistics / evaluation

Our software platform offers a variety of visualization options. Thanks to meaningful statistics, you keep track of production processes and quality assurance. Our software experts are familiar with the specific requirements of different industries and design the software using informative key figures and useful tools such as good parts counters, error and measurement image memories and advance warning limits for process support.

Why MABRI.VISION

MABRI.VISION builds and develops high-quality machine vision solutions and modular inspection systems for your production processes. Our modular system enables us to provide solutions for your inspection tasks quickly and efficiently.

Innovative solutions - our passion!

Innovative solutions - our passion!

Innovation is the foundation for continuous growth in modern industry. At MABRI.VISION we live this anew every day. The focus is always on the benefits and requirements of our customers. We are passionate about implementing inspection processes that range from AI-based computer vision solutions to 100% inline component measurement for sophisticated products. We use the latest generations of the most advanced technologies for our measurement technology. With this philosophy we want to make production processes more efficient and dynamic.

AI, processing, control - one software platform

AI, processing, control - one software platform

With the goals of Industry 4.0 and a continuous improvement process, the demands on inspection automation, interfaces and efficient evaluation algorithms are increasing. We at MABRI.VISION have recognized this trend and are going one step further. Our software team develops modular software platforms that combine all the components of modern inspection systems. If necessary, we can expand evaluation algorithms with neural networks, map fast interfaces to system controls and integrate audit trails, batch reports, progress graphs or databases as required.

A strong team, always there for you.

A strong team, always there for you.

As our customer, you are always at the forefront. Our team of experts in vision, construction, software development, electrics, assembly and support is always there for you. With modern company processes and IT solutions, speed is a key goal. With our service solutions through to 24/7 support, we support your production with efficient solutions.

End-to-end solutions, everything from a single source.

End-to-end solutions, everything from a single source.

You think in terms of processes, we think in terms of solutions: that's why we offer our customers turnkey inspection systems that can be seamlessly integrated into your production processes. Our experts advise on planning and design at the beginning of a project. If technologies need to be evaluated, we carry out feasibility studies and inline tests. At MABRI.VISION we offer system construction, programming and automation from a single source. We can optimize complex evaluations and inspections directly with the system control and all customer interfaces.

Information material.

Contact.

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