Medical technology, pharmaceuticals, life sciences

Inspection system for microfluidic chips

MICROSPECTOR MI1

Inspection system for microfluidic chips

The MICRO.SPECTOR MI1 inspection system for microfluidic chips is an inline-capable vision solution for the automated 100% inspection of large-area and microstructured components. Fast, high-resolution image acquisition, combined with AI-supported evaluation software, enables reliable defect detection and verification of chip dimensional accuracy. The MICRO.SPECTOR MI1 inspection system can be operated stand-alone or fully automatically in cleanrooms.

Microstructure_PicknPlace_v1

Applications

  • 100% inspection of chips
  • Detection and sorting of defective chips
  • Quality assurance

Areas of application

  • Production of IVD chips
  • PCR chips
  • Microfluidics, Lab on a Chip
  • Arrays

Industry sectors

  • Medical technology
  • Pharma
  • Life Sciences

What are we checking?

Especially in the production of the finest structures, a wide variety of process-related errors can occur. The MICRO.SPECTOR MI1 inspection system enables 100% inspection of microfluidic chips and detects even the smallest defects and shape deviations. The system can be used for end-of-line inspection or directly in the manufacturing process of components.

Microstructure, testing equipment, testing, chips, applications, advantages, microfluidic chips

Scratches & Fibers

Microstructure, testing equipment, testing, chips, applications, advantages, microfluidic chips

Webbed feet & faulty injection

Microstructure, testing equipment, testing, chips, applications, advantages, microfluidic chips

Thin spots & closures

Microstructure, testing equipment, testing, chips, applications, advantages, microfluidic chips

Particles & Inclusions

Microstructure, testing equipment, testing, chips, applications, advantages, microfluidic chips

Dimensional accuracy & tolerances

Advantages and special features

100% testing in production cycle

Testing of all features using a test system

Interface to your ERP and production system

Flexibly adaptable to your application

Manual loading, robot loading & product carriers

Suitable for cleanroom use

Databases, reports & statistics modules

Best in class high-speed machine vision system

AI-supported evaluation of defective cash registers

Applications and implementations

Transparent chips

Transparent chips offer the advantage that many tests can be performed using transmitted light or dark-field illumination. Manufacturing-related defects often occur in the layer structure during channel closure, which we reliably detect with our vision system.

Microfluidic chip_MTP format microstructures black_wide

MTP format microstructures, black

Large-format chips represent the next class of microfluidic systems. Through the miniaturization of the arrays, the MICRO.SPECTOR MI1 inspection system captures and processes more than 1 million features and structures per MTP.

Microfluidics 3D microstructure_wide

3D microstructures

If microstructures need to be inspected in 3D, the MV.EYE MI1 inspection system can also be equipped with 3D sensors. This allows structural dimensions to be inspected three-dimensionally and critical defects, such as cracks, webbing, or missing features, to be detected.

software

Modular

The MABRI.VISION software is designed to be modular. In addition to a variety of standard modules, we are happy to expand the software with suitable modules for your application. All common interfaces are available for seamless integration into your production process.

Databases

The MV.IMAGING software supports your quality assurance through the use of databases for production orders and recipes. The database interface is based on the specific requirements of your tests and evaluations. All data can be exported as structured test reports in .csv, .xls or .pdf format.

Statistics/evaluation

Our software platform offers a variety of visualization options. You maintain an overview of production processes and quality assurance through meaningful statistics. Our software experts are familiar with the specific requirements of different industries and design the software for process support using insightful key figures and useful tools such as good part counters, error and measurement image memories and advance warning limits.

Why MABRI.VISION

MABRI.VISION builds and develops high-quality machine vision solutions and modular testing systems for your production processes. Our modular system enables us to provide solutions for your testing tasks quickly and efficiently.

Innovative solutions, our passion!

Innovative solutions, our passion!

Innovation is the foundation for continuous growth in modern industry. We live this out every day and begins in the minds of our team of experts. The focus is always on the benefits and requirements of our customers. We passionately implement testing processes that range from AI-based computer vision solutions to 100% inline component measurement of sophisticated products. We rely on the latest generations of advanced technologies for our measurement technology. With this philosophy we want to make production processes more efficient and dynamic.

AI, processing, control - one software platform

AI, processing, control - one software platform

With the goals of Industry 4.0 and a continuous improvement process, the demands on test automation, interfaces and efficient evaluation algorithms are increasing. We at MABRI.VISION have recognized this trend and are taking it one step further. Our software team develops modular software platforms that combine all the components of modern testing systems. If necessary, we can expand evaluation algorithms with neural networks, map fast interfaces to system controls and integrate audit trails, batch reports, history graphs or databases as required.

A strong team, always there for you.

A strong team, always there for you.

As a customer, you are always at the forefront for us. Our team of vision experts, construction, software development, electrical, assembly and support is always there for you. Thanks to modern business processes and IT solutions, speed is a central goal. With our service solutions including 24/7 support, we support your production with efficient solutions.

End-to-end solutions, everything from a single source.

End-to-end solutions, everything from a single source.

You think in processes, we think in solutions: that's why we offer our customers turnkey testing systems that can be seamlessly integrated into your production processes. Our experts advise on planning and design at the beginning of a project. If technologies need to be evaluated, we carry out feasibility studies and inline tests. At MABRI.VISION we offer system design, programming and automation from a single source. We can optimize complex evaluations and tests directly with the system control and all customer interfaces.

information material

Brochure MICRO.SPECTOR MI1