Automobile, e-mobility, energy
Automatic optical inspection of IGBT power modules
During the production of injection molded parts, errors often occur that lead to defective components. With the MV.EYE i2 product line, MABRI.VISION enables automated optical testing of various power modules / IGBT modules.
What are we checking?
Pins
- Bending of pins
- Pin position (X,Y)
- Pin height (Z)
- tumbling circle
Terminals
- Bending of contacts
- diameter
- Position (X,Y)
- Height (Z)
Alignment pins and contacts
- Defects
- diameter
- Position (X,Y)
- Height (Z)
Floor plate drilling
- Defects
- diameter
- Position (X,Y)
- Height (Z)
Defects and anomalies
- scratch
- pollution
- Misimages
- discoloration
Typefaces and printing
- OCR, text recognition
- Missing writing
- DMC / QR codes
Advantages and special features
100% testing in production cycle
Testing of all features on the power module with a single system
Data storage, measurement reports and documentation images
Interface to your ERP and production system
Flexibly adaptable for different power modules
Flexibly adaptable test recipes, individually expandable test features
More cost-effective compared to time-consuming manual testing using coordinate measuring machines, for example
Our solutions
MABRI.VISION specializes in the development and implementation of complete vision solutions for use in production and research. Whether 100% testing directly on the product carrier system or in the clean room: by combining different high-performance optics, we meet your individual testing requirements.
How do we check
The testing procedures can be combined in modular ways and are based on the properties and characteristics to be tested for your component. Depending on the requirements and component size, it is also possible to vary the size of the sensors.
Shadow casting system
When testing components using the shadow casting principle, the contours of the test parts are recorded with high accuracy. This makes it possible to measure difficult features such as contact pins and pins, which are often challenging for other 3D inspection methods. By adding this test unit, a high level of flexibility is achieved in the detection of difficult test features, even with short cycle times. However, this testing technology not only impresses with its precision, but also with its high measurement rate, even for complex testing tasks. Shadow testing is therefore ideal for testing moving products directly in the production line.
particularities
Shadow testing is characterized by measuring high aspect ratio features such as contact pins and pins. The results are robust and precise measurements, as well as a high level of flexibility, which is made possible by the combination of linear technology and a rotation unit.
Measurement characteristics
- Height width length
- Angular positions
- Shape measurement
- Measuring, among other things, contact pins
Image field
700x70mm
System resolution
71MP
sampling time
from 20 ms
particularities
The telecentric 2D inspection impresses with its high resolution of up to 71 MP and a sampling time from 20 ms. Despite a large field of view, telecentric testing can be carried out. The inspection system is supported by coordinated lighting.
Measurement characteristics
- Length, width, position
- Defects, scratches and
- contamination
- 2D shape inspection
- Should / is comparisons
Image field
280x280mm
precision
71MP
sampling time
from 20 ms
Telecentric 2D inspection
The precise inspection of large components using 2D camera technology is challenging. This is due, on the one hand, to the lack of 3D information and, on the other hand, to the requirements for the camera and optics. We address these challenges by using special telecentric lenses with a large field of view. In addition, we rely on the latest camera technologies and thus achieve new possibilities in precision and resolution. In addition, we use the 3D information from the remaining test stations to further optimize the alignment of the measuring plane.
3D line sensor
Line sensors are an effective and cost-effective solution for inspecting 3D features and complete component digitization. What is particularly noteworthy is the speed and precision of the surface measurement. By using the latest light section sensors, highly accurate measurements are also possible for multi-layered, reflective and transparent materials.
Thanks to their high measuring speed with up to 6 million measuring points per second, 3D line sensors are ideal for use in inline testing systems. The robust sensors easily withstand the specific requirements of industrial high-efficiency environments. Rely on both non-contact and seamless testing in your production with fast, three-dimensional detection of large surfaces.
particularities
With up to 6 million data points per second, the 3D line sensor is one of the most commonly used sensors in industrial inline use. Robust measurements with resolutions in the single-digit micrometer range correspond to the industry standard. The 3D line sensor can be used flexibly on different surfaces.
Measurement characteristics
- Height, length and width
- Form and position
- Should / is - comparison
- Component digitization
Measuring width
2 x 240mm
Resolution X
25 µm
Resolution Z
4 µm
software
Use in industrial production places a number of demands on the software in testing systems. MABRI.VISION provides you with a smart software solution in the MV.EYE i2 WT testing system, which, thanks to its modular design, can be adapted to the needs of your component testing. Whether interfaces, visualization, user management, or databases – our team of experts is at your side with customized consulting and implementation. Through numerous projects in a variety of industries, our software is tailored to industrial needs. The software platform offers you a wide range of visualization options. This allows you to maintain an overview of production processes and quality assurance through meaningful evaluations. The MABRI.VISION software follows efficient programming, even for complex testing tasks, to enable evaluation in line with your production cycle.
Intuitive user interface
We offer you a modern and modular user interface. Using a touch interface with full HD resolution, we achieve a lot of overview and space for visualizing the relevant process parameters.
Made for production
We achieve the balancing act between industrial software and a modern user experience by combining various platforms and technologies in our framework. This is how we map real-time processes and the usual Windows environment in one. This enables you to operate our testing systems efficiently and with little training. Features include:
- Process metrics and visualization of relevant results
- Seamless tracking through result exports and databases
- Batch management
- Calibration and evaluation options
- Integration through all industrial interfaces
- Advanced user management with audit trail
Artificial intelligence
Machine learning and artificial intelligence are more than just a marketing term at MABRI.VISION. During the design phase, our experts evaluate whether the use of AI solutions can meaningfully support the test.
Modular construction
The requirements of modern production environments are diverse and challenging. None of the complex manufacturing processes are the same - which is why adaptable solutions are required, especially in terms of quality control. The MABRI.VISION testing system MV.EYE i2 WT is designed so that it can be modularly adapted to your production conditions.
Inspections
Carry out a comprehensive quality check of 2D and 3D features on your components. The system includes a 3D surface inspection with a particularly large line width, a large-area and fast telecentric 2D inspection as well as an additional measurement using an optical micrometer.
automation
The MABRI.VISION testing system is suitable for use on various product carrier systems in production. Depending on the requirements of your application, the MABRI.VISION team is happy to implement the tests in a rotary transfer system.
Sensors
When designing testing systems, MABRI.VISION relies on sensors that are designed for use under modern production conditions. Thanks to a modular structure and modern software interfaces, our experts always work with the latest trends. We react quickly and always provide our customers with the latest sensor generations and state-of-the-art technologies.
software
Our software MV.IMAGING also follows a modular structure. In addition to a broad repertoire of standard modules, our experts will be happy to advise you and expand the software to include suitable modules for your application. The implementation of different interfaces enables seamless integration of the testing system into your production process. The use of advanced parallelization mechanisms ensures high-performance, consistent evaluation.
Why MABRI.VISION
MABRI.VISION builds and develops high-quality machine vision solutions and modular testing systems for your production processes. Our modular system enables us to provide solutions for your testing tasks quickly and efficiently.
Innovative solutions, our passion!
Innovative solutions, our passion!
Innovation is the foundation for continuous growth in modern industry. We live this out every day and begins in the minds of our team of experts. The focus is always on the benefits and requirements of our customers. We passionately implement testing processes that range from AI-based computer vision solutions to 100% inline component measurement of sophisticated products. We rely on the latest generations of advanced technologies for our measurement technology. With this philosophy we want to make production processes more efficient and dynamic.
AI, processing, control - one software platform
AI, processing, control - one software platform
With the goals of Industry 4.0 and a continuous improvement process, the demands on test automation, interfaces and efficient evaluation algorithms are increasing. We at MABRI.VISION have recognized this trend and are taking it one step further. Our software team develops modular software platforms that combine all the components of modern testing systems. If necessary, we can expand evaluation algorithms with neural networks, map fast interfaces to system controls and integrate audit trails, batch reports, history graphs or databases as required.
A strong team, always there for you.
A strong team, always there for you.
As a customer, you are always at the forefront for us. Our team of vision experts, construction, software development, electrical, assembly and support is always there for you. Thanks to modern business processes and IT solutions, speed is a central goal. With our service solutions including 24/7 support, we support your production with efficient solutions.
End-to-end solutions, everything from a single source.
End-to-end solutions, everything from a single source.
You think in processes, we think in solutions: that's why we offer our customers turnkey testing systems that can be seamlessly integrated into your production processes. Our experts advise on planning and design at the beginning of a project. If technologies need to be evaluated, we carry out feasibility studies and inline tests. At MABRI.VISION we offer system design, programming and automation from a single source. We can optimize complex evaluations and tests directly with the system control and all customer interfaces.