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GANTRY.SPECTOR
The machine vision portal system for your production
In today's fast-paced manufacturing world, companies need reliable and adaptable quality control systems. The GANTRY.SPECTOR combines both – as a universal machine vision portal system, it is the answer to your individual inspection requirements. Thanks to its combination of state-of-the-art HALCON Machine Vision and advanced AI, it offers unparalleled precision and flexibility. It doesn't matter whether you position components manually or automatically: With our scalable and user-friendly system you optimize your production efficiency and ensure that every component meets the highest quality standards. Discover how the GANTRY.SPECTOR can revolutionize your quality control.
Our advanced tube inspection systems cover all key quality control points - from close inspection of the face, inside and outside bevel, to thorough examination of the surface and weld seam. In addition, we offer testing solutions for tube inner diameters over the entire tube length.
Trust MABRI.VISION when it comes to seamless quality control in your tube production. With our testing systems for steel and stainless steel tubes, you minimize production errors and ensure the consistently high quality of your tube products.
Experience how our machine vision inspection systems optimize the efficiency and quality of your manufacturing processes. With MABRI.VISION you invest in the highest quality and precision for your pipe production.
FEATURES AT A GLANCE
High-speed testing:
Automate your 2D/3D component control for fast and efficient results.
Unsurpassed precision:
Our axes achieve a repeat accuracy of up to 100nm and our cameras impress with a resolution of up to 0.3µm.
Software powerhouse:
Experience the benefits of advanced machine vision, adaptive flows and AI support.
Flexible sensor integration
Thanks to the possibility of integrating different sensors such as cameras and triangulation, the GANTRY.SPECTOR can be individually tailored to the specific inspection requirements of the customer.
scalability
Depending on customers' needs, the axes can be made in different sizes, making the system suitable for different production environments.
Self-controlled test sequences
Whether you want to optimize existing test recipes or create completely new processes for fresh products - you are in control. This ensures not only maximum efficiency, but also an adaptability to keep up with the demands of your production.
HALCON Machine Vision + AI
With our vision software we combine HALCON's leading machine vision technology with artificial intelligence (AI) based image processing. The result? A powerful synergy: fast detection and maximum precision.
Time saving & fast amortization
Maximize your efficiency with the GANTRY.SPECTOR. Every second counts in production. Our technology accelerates your quality controls and ensures a rapid return on your investment.
Error minimization through automation
Human error is a thing of the past. Rely on the GANTRY.SPECTOR for consistent, automated & error-free quality control.
LEARN MORE ABOUT OUR MV.BRIX PLATFORM
software modules
Optimize your production processes with our individually adaptable software modules for machine testing and production integration. Achieve maximum efficiency and precision in machine vision.
Cameras & sensors for more precision
Integrate the latest matrix cameras, line scan cameras and 3D profile section sensors into the GANTRY.SPECTOR for the highest image quality and detailed component inspection. Our solutions are designed for maximum flexibility and performance in industrial camera applications.
Industry standard automation
From standard industrial interfaces to tailor-made solutions such as PLC integration, control cabinet construction and clean room technology – our range of automation solutions ensures a seamless production process and maximum reliability.
Performance across the board
the GANTRY.SPECTOR in practical use
Testing of hybrid components
Optimize your production processes with our individually adaptable software modules for machine testing and production integration. Achieve maximum efficiency and precision in machine vision.
Final inspection of power modules
Integrate the latest matrix cameras, line scan cameras and 3D profile section sensors into the GANTRY.SPECTOR for the highest image quality and detailed component inspection. Our solutions are designed for maximum flexibility and performance in industrial camera applications.
Testing of microfluidic systems
From standard industrial interfaces to tailor-made solutions such as PLC integration, control cabinet construction and clean room technology – our range of automation solutions ensures a seamless production process and maximum reliability.
SPECIFICATIONS
| Attachment | |
|---|---|
|
Weight |
about 400 kg |
|
Integrated control cabinet |
Yes |
|
Compressed air |
6 bars |
|
supply voltage |
230V |
|
ambient temperature |
15 - 30°C |
|
vision controller |
Win11, 16GB Ram, i5 |
|
monitor |
24 inches |
|
interface |
TCP/IP, Profinet |
| portal system | |
|---|---|
|
Traverse paths standard (LxWxH) |
400 x 600 x 240mm³ |
|
Travel distances max. (LxWxH) |
1,200 x 1,200 x 1,000 mm³ |
|
Repeatability |
up to 100nm+-300nm |
|
speed |
max. 2 m/s (depending on load) |
|
acceleration |
max. 5 m/s² (depending on load) |
| machine vision data | |
|---|---|
|
Camera MP |
2, 5, 12, 20, 31, 70 |
|
camera type |
mono, color |
|
camera fields of view |
4 x 4 mm² to 800 x 800 mm² |
|
lenses |
standard, bi-telecentric |
|
3D profile sensor line width |
8mm to 420mm |
|
3D profile sensor resolution |
from 0.3 µm |
FAQs on the GANTRY.SPECTOR
All around the testing facility
With our machine vision software we can check for dimensional accuracy, defects, anomalies & presence as well as read barcodes, QR codes, data matrix codes and OCR. We would be happy to coordinate the test task with you.
We integrate matrix cameras from 0.3 MP to 50MP as well as line scan cameras up to 17k. With triangulation sensors, the line width ranges from 8 mm to 320 mm. Due to the platform character of the GANTRY.SPECTOR, special sensors such as code readers can also be integrated.
The GANTRY.SPECTOR is constructed in such a way that we can also connect alternative cameras or sensors to the system. It is not possible for the customer to integrate any cameras or sensors. The system has digital I/Os so that other actuators, such as grippers, can also be integrated into the system.
The GANTRY.SPECTOR can be operated as a stand-alone system or integrated into a line. In the event that the system is integrated into your production processes, we will plan the mechanical and electrical interfaces with you. Components can be supplied via conveyor technology, goods carriers or robots. If you are looking for a turnkey overall solution, please contact us. We are happy to support you with the planning and implementation.
The GANTRY.SPECTOR can be controlled via Profinet, TCP/IP, Digital I/O.
We also offer a variant of the GANTRY.SPECTOR that can be operated in the clean room. In addition to an FFU, we also offer automatic lifting doors and cleaning units for the system.
We are limited by the size of the installed linear axes. This results in a maximum test volume of around 1,000 x 1,000 x 600 mm. If you would like to have a larger component tested, please do not hesitate to contact us.
All about software
We are continuously integrating further modules into our platform. Modules such as user management, batch management, automation designer, test procedures, databases or audit trails are already integrated. If you have special requirements, please do not hesitate to contact us.
Movement sequences of the axes can be adapted by the operator using our automation designer after training. We are also working on the fact that test recipes can be adapted independently by our customers.
The GANTRY.SPECTOR is a turnkey test facility that can be operated as a single cell. Due to the large working area of the portal system, different component sizes can be tested. This makes the system very flexible and does not need to be set up. This flexibility makes the GANTRY.SPECTOR ideal for dynamic production planning.
Training & Services
As part of the commissioning, we offer basic training on the operation and maintenance of the GANTRY.SPECTOR. In order to adapt program processes, we recommend expert training, which we can carry out on site at your production site.
We offer modules for calibrating the machine vision system. If desired, a regular repetition of the calibration is specified and documented in the test plan. This ensures that the GANTRY.SPECTOR only carries out calibrated tests.
We offer maintenance and service contracts for the GANTRY.SPECTOR at different levels. We would be happy to coordinate a suitable offer with you.
In case of technical problems or software problems, our customer service is at your disposal. Depending on the service contract, we offer different response times and availability periods.
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Precision meets innovation.
Discover how our machine vision testing systems make the difference. Talk to an expert!
