Robot.spector: Precise quality control with flexible robot test cell
Tailor -made testing, highly precise measurement technologies and fully integrated data processing for your quality assurance
At a glance at a glance
With Robot.Spector you put on a test cell that lowers costs, secures quality and fits in exactly into your production. Three reasons why our customers choose us:
Automation saves you costs
Reduce test effort and personnel costs - with automated processes that can be scaled and adapted.
Precision by high-end sensorism
State-of-the-art 2D/3D sensors enables micrometer-precise, reproducible tests-ideal for demanding quality requirements.
All from a single source
Robot, sensors, software and integration - we deliver the complete solution, ready for use and tailored to your process.
End of quality control bottlenecks in your production
The quality control of complex products presents many companies with major challenges. Manual inspections are time -consuming, prone to errors and create production bottlenecks. Robot.Spector offers the solution to these problems.
Conventional quality control
- Time -consuming manual inspections cause production bottlenecks
- Inconsistent results through fatigue and subjective assessment
- Difficult areas remain unchecked
- High committee rates and costly rework
- Elaborate adaptation in product changes
- Limited documentation and traceability
- Difficult to scale through a lack of employees
With robot.spector
- Up to 70% faster test cycles with higher precision
- Consistent results around the clock without signs of fatigue
- 360 ° test also records difficult to access areas
- Reduction of the committee rate by an average of 35%
- Complete documentation and complete traceability
- Seamless integration into their flow of goods in production
Robot.spector variants - to match your component
Our test cells are modular and can be flexibly adapted to your requirements. Depending on the space requirement, cycle time and component size, we use compact or powerful robots from Denso, Mecademic or Epson - combined with the appropriate sensors and software for your application.
Robot.spector s
- ARM reach: 260 mm
- Pay load: 0.5 kg
- Repeatability: ± 0.005 mm
- Maximum object size: 50 x 50 x 25 mm3
Robot.spector M
- ARM reach: 505 mm
- Pay load: 4 kg
- Repeatability: ± 0.02 mm
- Maximum object size: 250 x 250 x 120 mm3
Robot.spector l
- ARM reach: 710 mm
- Nut load: 7 kg
- Repeatability: ± 0.02 mm
- Maximum object size: 400 x 400 x 200 mm3
Module overview - tailored to your requirement
In the planning phase, we select the right modules for your test cell together with you. From connecting to your production line to suitable environmental technology - our equipment is tailored to your process.
Plant integration & communication
Profinet
OPC UA
E/A Siemens Beckhoff
MES/ERP connection
Barcode/ QR/ DMC reader
Ethercat
Ethernet/ IP
Rest API/ http
Handling & accessibility
Linear axes 1µm accuracy
Rotation tables
Production of goods and handover
AGV connection
Damping with granite
Environment & security
ISO5 FFU cleaning room filter
ESD-professional execution
Safety light curtain
Heaf door / automatic protective door
Execution as a cobot
Signal lights
State display
Data & software
Recipe management
User roles
Audit log
Process protocol
Test report export (PDF/CSV)
Traceability module
Maintenance & service
Remote maintenance Anydesk Teamviewer
Maintenance display
Service intervals
Calibration modules
High-end sensors
Matrix camera up to 65MP
Line camera, TDI
3D profile cutting sensor
Chromatic confocal/ line
Chr. Conf. Line sensor
Optical coherence tomography OCT
3D structured light
Laser scanning microscopy LSM
Optical micrometer
High -precision sensors
The Robot.Spector integrates the latest measurement technologies for the highest precision. From chromatic confocal sensors to laser scanning microscopy to optical micrometers and OCT-we combine the optimal technologies for your specific requirements.
Our sensors reach measurements in the micrometer range and enable reliable detection of even the smallest defects, scratches, quirks, dents, pores or cracks.
Recognize even the smallest deviations with micrometer accuracy and ensure the highest product quality through precise measurements in all dimensions.
Data handling, Halcon and AI
With our vision software we combine Halcons leading machine vision technology with our own solutions for AI and deep learning (object segmentation, anomaly detection & classification). This combination enables an unprecedented test accuracy, which means that even complex and difficult -to -recognize defects are identified.
Our platform forms the software base for the Robot.Spector and enables fully integrated recording, processing and storage of all test data.
Our platform offers extensive analysis options and ensures that all data is saved safely and available at any time.
Adaptable processes and digital twins
With the Robot.Spector you keep full control over your test processes. The intuitive user interface enables you to adapt inspections yourself, create new test scenarios and optimize parameters.
Our digital twin enables the virtual simulation and optimization of test drives before implementing them in real production.
Robot.spector in customer projects
Our customers increase their throughput with Robot.Spector, check more precisely and demonstrably provide better quality. In the following references we show how our test cells improve production processes measurably - with less committee, higher process reliability and maximum transparency.
High -precision inspection system for miniaturized components of medical technology
A well-known manufacturer in the area of miniaturized medical technology components relies on our modern testing system to reduce manual test processes, increase manufacturing efficiency and ensure maximum accuracy. Thanks to the combination of 2D and 3D testing technology, even minimal surface deviations can be reliably identified- for consistently high product quality and optimized production processes.
0.2 µm
Defect size in the Z direction
258 %
Higher throughput
Compact 360 ° quality test in the UV and visibility area
RJ laser technology uses the Robot.Spector for a fully automatic 100 % visual inspection in the visible and UV spectrum. The test cell is equipped with a round table and specially designed for space -saving use in the clean room. In this way, the customer can automate his quality check scalable and document them without gaps.
30
Test views per component
3.2 µm
Pixel resolution
Inline test system for cardiovascular implant components
An important manufacturer in the field of CRM medicine technology relies on our fully automated inline test solution to improve quality assurance. Through the use of the latest technologies-including optical coherence tomography (OCT), a polarization-sensitive matrix camera and on-the-fly-focus stacking-34 relevant features of the components are precisely recorded. The robot -based handling and the standard -based data documentation enable an efficient and audit -compliant exam.
0.005 Inch
Minimal distance
320 %
Throughput increase
Robot-guided DMC verification
A manufacturer of precision components checks Data Matrix Codes with the Robot.Spector. Thanks to the modular structure, different scanners can be used flexibly on the robot-tailored to the component, surface and code type. The software enables the automatic abscan from any grid - quickly, reliably and in accordance with the audit.
1.6 years
Amortization period
230 %
Throughput increase
Our project approach in three phases
With our 3-phase model, we structure the entire life cycle of your test project-from project preparation to system realization to service and maintenance.
Phase 1
Project preparation
shared briefing, clarifying requirements and checking feasibility.
It is important to us that you have an experienced contact person. In this phase you will be looked after by one of our managing directors.
shared briefing, clarifying requirements and checking feasibility.
It is important to us that you have an experienced contact person. In this phase you will be looked after by one of our managing directors.
1. Analysis of your test request
2. Feasibility examination with first tests
3. Creation Concept and offer
2. Feasibility examination with first tests
3. Creation Concept and offer
Phase 2
Project realization
from the concept to the finished system.
This phase is looked after by one of our technical project managers.
from the concept to the finished system.
This phase is looked after by one of our technical project managers.
1. Commission / kick-off
2. Design qualification (DQ)
3
.
2. Design qualification (DQ)
3
.
Phase 3
Service & maintenance
availability and reliability is our biggest goal.
Our service team is available here at any time.
availability and reliability is our biggest goal.
Our service team is available here at any time.
1. Service
2. Maintenance
3. Spare parts supply
2. Maintenance
3. Spare parts supply
Robot.spector roi calculator
Calculate your potential savings and the return on investment with the robot.spector
5%
100 €
50000 Parts
60 Sec.
40 €
150000 €
87.500 €
Based on an average reduction in the committee rate by 35%
33.333 €
Based on an average reduction in testing time by 70%
120.833 €
1.2 years
Time until the investment is complete amortization
142%
Return on investment over a period of 3 years
Your individual ROI analysis
Based on their inputs, the implementation of the Robot.Spector would lead to an annual saving of € 120,833 . The investment would pay for itself after 1.2 years and achieve 142%
Contact us for a detailed analysis that is tailored to your specific requirements.
Dr. Nicolai Brill and Dr. Ulrich Marx
The founders and managing directors of Mabri.vision GmbH
Do you have any questions?
Our measurement technology and automation experts will be happy to advise you!
Phone: +49 241 5652 7930
Email: Vertrieb@mabri.vision