Machine vision

MV.CHECK. MABRI.VISION develops and builds machine
vision solutions for your production processes.

We build machine vision solutions

We plan and build smart and powerful solutions for quality control within your production taking into account your specific requirements.

In our test laboratory we can use all common machine vision technologies to optimally and coordinately design cameras, lenses and sensors. 

Optimal lighting is crucial for a reliable measurement. We therefore rely on both freely available and special solutions.

We use interferometric sensors for industrial use with different functions. E.g. for measuring surfaces, distances, layer thicknesses and volumes.

Planning and construction

Test procedures - individually adapted.

Our team supports you in planning and designing test processes. Our goal is to make the exam as robust and efficient as possible. Regardless of whether it is 2D or 3D, we can test the ideal parameters on sample parts in advance in our laboratory.

Optics, electrics & construction - from a single source.

In addition to the optical design, many machine vision applications also require components to be designed and manufactured. We offer you everything from a single source – from planning and construction to commissioning in your production.

Maintenance and service - fast and competent.

Products, processes and production lines are often subject to changes due to optimization - reliability and competence are required here. We would be happy to support you with the maintenance, calibration, adjustment and service of your machine vision system.

Process design

Our experts record your requirements and use the data collected to develop a concept for implementing your testing task.

optics

Following the design, the corresponding optical components are put together, tested and coordinated with one another.

lighting

Whether custom lighting or widespread use of LED industrial lighting, our machine vision team will find the best possible solution for your test.

programming

Our in-house programming department ensures a smooth software installation and commissioning process.

Cameras and optics

We use cameras and optics from well-known manufacturers such as Keyence, IDS, Dalsa, Basler, Tamron, Kowa and Opto Engineering. Each of these manufacturers is an expert in their field. This means you are guaranteed to get the best solution for your quality assurance.

Our optics experts will advise you quickly and competently on the optimal design of camera or optics components. Please feel free to contact us.

Large-scale telecentric vision systems

Do you want to carry out highly precise tests in a large image field? Is your process not suitable for a scanning axis solution? We offer telecentric machine vision systems for image fields up to 240 x 150 mm². With camera systems up to 155MP, the finest details, such as pin bends, can be detected over a large area.

Specifications

Image field x max. in mm
2.4 to 240
Image field y max. in mm
1.8 to 160
Resolution in megapixels
0.3 to 155
pixels (hxv)
640x480 to 16,380x9,445
sensor
CCD; CMOS
interface
Keyence, GigE Vision, Cameralink, USB 3.0, CoaXPress
Platforms
PC (Windows); Keyence

Lighting: unlimited possibilities

The key to robust image processing is good lighting design in order to be able to depict the relevant features with as much contrast as possible. In addition to classic lighting such as background, dome, coax or ring, we also rely on innovative lighting concepts. Special features can be highlighted using structured light or “shape from shading”.

Specifications

wavelengths
365 (UV); 405 (UV); 465 (Blue); 525 (Green); 625 (Red); 850 (NIR); 940 (NIR); (White)
Designs
Background, ring, coaxial, darkfield, dome, line, spot, telecentric, pattern projection
operation mode
Continuous light, pulsed, flash
intensity
up to 2600 kLux

Custom-made products: your tailor-made lighting

Are you looking for lighting that is not available on the market? We would be happy to support you in the design and construction of lighting that meets your requirements. We realize individual productions or even larger quantities. Thanks to optics simulation, we can determine an optimal lighting setup. Our optics, electrical and construction experts offer the full spectrum: from circuit board design to final production. For particularly quick solutions, we also produce prototypes using 3D printing.

3D triangulation

3D sensors are particularly suitable for reliably detecting geometric features or shape deviations. In order to be able to carry out an area inspection, the profile lasers are combined either with a conveyor system or with suitable kinematics or robotics. The measuring method is extremely robust against surface or color deviations and is therefore ideal for testing metal components, injection molding or food.

Specifications

Line widths in mm
7 to 830
Working distance in mm
20 to 1,240
Laser wavelength in nm
365, 405 (Blue)
Scan rate in Hz
Up to 16,000
Temperature range
0°C – 45°C
Protection class
Up to IP 67
Platforms
Keyence, Wenglor, PC
Interfaces
GigE Vision, Keyence

3D measurements with a camera:

Time of Flight

3D cameras from Basler measure distances using the time of flight method. Sony's DepthSense technology allows objects to be recognized based on their distance or shape. Typical applications are in the area of ​​logistics and handling of products.

Specifications

resolution
640x480
interface
GigE
Field of view
60°x45°
Measuring range
0m – 10m
accuracy
< 5 mm in 0.3 – 6 m; typical
Frame rates
30 fps
delay
<150 ms
lighting
940 nm
Performance
22W
Platforms
Windows PC, Halcon, MIL, OpenCV
Size (L x W x H)
99.6mm x 80.6mm x 67.9mm
operating temperatur
0 – 50°C
Machine vision from MABRI.VISION

Applications