MV.SENSE OCT

industrial OCT sensors.

industrial OCT sensors for your application.

The MV.SENSE interferometric sensors are specifically designed for industrial use. Whether surface testing, layer thickness measurement of translucent materials or volumetric analysis - the various scanning functions offer a wide range of possible applications.

Are you looking for a complete solution? MABRI.VISION offers turnkey solutions for your application. We cover all services: system design, construction, control cabinet construction, cabling and interface programming.

One sensor - many possibilities.

Our OCT sensors offer various scanning functions. Through the combination of controller, sensor and software, the technology enables high-precision measurement of surfaces, distances, layer thicknesses and volumes or structures inside the material. The respective measurement mode depends on your application.

surface

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Layer thickness

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tomography

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Diverse application possibilities.

The various scanning functions offer a wide range of possible applications, for example in the packaging technology, automotive, pharmaceutical and medical technology sectors.

Depending on the application, we offer the right sensors. Basically, measurements can be made in 1D, 2D and 3D. The measurement is carried out without additional axes and kinematics, as the beam is shaped in the respective sensor and therefore offers maximum flexibility.

We provide you with all the building blocks from a single source - from planning to the development of suitable software solutions to the clearly prepared visualization of the collected data.

Working principle and technology.

Our sensors are based on the principle of white light interferometry with the advantage of quick point measurements. We thus combine the high precision of a classic white light interferometer with the advantages of light section sensors, such as flexibility and suitability for production.

Different reflection properties enable testing of multi-layer, translucent materials. The core of our sensor technology is the use of a broadband light source with a spectral evaluation unit. The backscattered light interferes with a given reference distance.

The short-coherent properties of light result in absolute distance measurements. Several measuring points can be combined to form one image. Depending on the configuration, selective measurement rates of up to 250 kHz can be achieved. The measurement is carried out without additional axes and kinematics.

More than just a sensor.

With MV.SENSE we offer you a complete solution for everything to do with OCT. From the planning of automated tests and the appropriate software solutions to the clearly prepared visualization of the collected data, we supply all the necessary components for your machine vision solution from a single source .

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Software solutions

Our software framework MV.IMAGING offers you maximum flexibility. In addition to basic functionalities such as recording, evaluating and storing measurement data, individual software packages are available for various applications. Features such as user management, databases and data visualization are integrated according to your requirements.

Machine vision

We combine our OCT sensors with industrial machine vision platforms to guarantee efficient inspection of dimensional accuracy, presence, defects, pores, voids, wobble dimensions, position and 3D shape measurement. In addition to our MV.SENSE sensors, we also use matrix and line cameras as well as profile sensors to implement vision solutions.

automation

We offer the right automation modules for our MV.SENSE sensors. Using the appropriate PLC modules, we can integrate all common hardware and software interfaces according to your requirements. By combining suitable handling systems and conveyor technologies, our testing processes can be seamlessly integrated into your production.

feasibility studies

Suitable sensors for your inspection.

Which technology is best suited for your inspection? Our OCT experts create an optimal inspection layout based on your specifications. Various sensors from the MV.SENSE series are available to you, which cover a wide range of requirements.

Optimal implementation of the testing process.

According to your specifications, we design the test processes in such a way that the industrial environment is simulated as realistically as possible. Our goal is to provide robust and efficient testing that works flawlessly and reliably even under adverse conditions.

Comprehensive analysis of the possibilities.

A clear definition of boundary patterns and test tasks is crucial for the implementation of the test. In order to ensure the subsequent performance of the testing system, particular attention is paid to the dimensions.

Advice and interpretation.

The key to the successful use of an OCT system is an optimal design and the selection of the appropriate sensors and controllers. Only with correctly dimensioned components can the relevant features be reliably identified.

Benefit from our know-how in the planning and design of OCT testing processes.

Perfomance.

up to

Axial resolution
0 nm

up to

Repeatability
0 μm

up to

Point sampling rate
0 kHz

Specifications

sensor SXi-70 SXi-250 SXi-900 SXi-1500 S1I-18 S1e-37
Features
  • 2D line scanner
  • Large measuring range
  • Cross-section representation
  • Point sensors
  • Thickness measurement
  • Compact

Measuring distance

7.5mm

25mm

100mm

150mm

18mm

37mm

Lateral measurement range
5mm
11mm
40mm
70 mm
-
-
Spot size
7μm
13 μm
17.5 μm
22μm
11.5 μm
14.7 μm
distances
+
+
+
-
+
+
thickness
+
+
+
-
+
+
Multilayers
+
+
+
-
+
+
2D scan / 3D scan
+/+
+/+
+/+
+/+
-
-

Controller options

B2i, C3i

A1i, B2i, C3i

Max. 2D scanning speed

250Hz (2°)

-
Sensor cable

Length: standard 2 m, up to 30 m on request

Controllers A1i B2i C3i
Features
  • Ultra high resolution
  • Detection of thin layers
  • High measuring rates
  • High resolution
  • Large measuring range
  • High-contrast capture in transparent materials

Max. measuring rate

80,000/s

250,000/s

146,000/s

Typical measurement rates
30,000/s
120,000/s
70,000/s
Depth measurement range
0.3mm
2.3mm
8mm
Central wavelength
650 nm
835 nm
1280 nm
Axial resolution
5 nm
10 nm
12 nm
Min. Layer thickness
2.2 µm
5 µm
15 µm
Repeatability
0.1 µm
0.35µm
0.5 µm
External trigger
+
+
+
2D scan / 3D scan
+ / +
+ / +
+ / +
distances
-
+
+
Layer thickness / multi-layers
+ / +
+ / +
+ / +
Optional red tracking laser
+
+
+

Dimensions

400 x 380 x 161 mm³ [W x D x H]

PC requirements

Windows 7 / 10, at least i3 CPU, at least 4 GB RAM, NVIDIA GPU depending on the intended use

Information material.