CARRIER.SPECTOR
Turnkey solution for testing on the product carrier
With the CARRIER.SPECTOR, MABRI.VISION offers an inline-capable vision solution for seamless quality inspection in your production line. The CARRIER.SPECTOR enables non-contact inspection of 2D and 3D component features and can be seamlessly integrated into the plant environment using standard industrial interfaces.
Special features of the CARRIER.SPECTOR include the high speed of the testing processes, which enables testing in line with production, and the turnkey system design.
FEATURES AT A GLANCE
Inspection on the goods carrier
The use of workpiece carrier systems enables exceptionally high inspection throughput. With the CARRIER.SPECTOR, you can perform continuous inspections at a production cycle of less than 5 seconds. With 24/7 production, this means that over 5 million parts per year pass through the inspection system.
Large image field
To meet our customers' required inspection protocols, we integrate various sensors into the inspection system. Frequently used are the combination of laser triangulation and an optical micrometer for 3D feature recognition and large-area telecentric vision systems with cameras for 2D feature acquisition.
Turnkey solution
The CARRIER.SPECTOR is a turnkey solution that requires minimal effort and is ready for use in a very short time. With its simple setup and automatic configuration, this robot enables rapid integration into production environments.
HALCON Machine Vision + AI
With our vision software we combine HALCON's leading machine vision technology with artificial intelligence (AI) based image processing. The result? A powerful synergy: fast detection and maximum precision.
Time saving & fast amortization
Maximize your efficiency with the CARRIER.SPECTOR. Every second counts in production. Our technology accelerates your quality controls and ensures a rapid return on your investment.
Error minimization through automation
Human error is a thing of the past. Rely on the CARRIER.SPECTOR for consistent, automated, and error-free quality control.
Flexible sensor integration
Thanks to the ability to integrate various sensors such as cameras and triangulation, the CARRIER.SPECTOR can be individually tailored to the specific testing requirements of the customer.
scalability
Depending on customers' needs, the axes can be made in different sizes, making the system suitable for different production environments.
Self-controlled test sequences
Whether you want to optimize existing test recipes or create completely new processes for fresh products - you are in control. This ensures not only maximum efficiency, but also an adaptability to keep up with the demands of your production.
LEARN MORE ABOUT OUR MV.BRIX PLATFORM
software modules
Optimize your production processes with our customizable software modules for machine inspection and production integration. Achieve maximum efficiency and precision in machine image processing
Cameras & sensors for more precision
Integrate the latest matrix cameras, line scan cameras and 3D profile section sensors into the GANTRY.SPECTOR for the highest image quality and detailed component inspection. Our solutions are designed for maximum flexibility and performance in industrial camera applications.
Industry standard automation
From standard industrial interfaces to tailor-made solutions such as PLC integration, control cabinet construction and clean room technology – our range of automation solutions ensures a seamless production process and maximum reliability.
PERFORMANCE ACROSS THE BOARD
The CARRIER.SPECTOR in practical use
Testing of injection-molded components
Reliable quality control for precisely manufactured injection-molded parts.
Final inspection of power modules
Automated final testing to ensure maximum functional reliability.
Testing of microfluidic systems
Highest precision in the analysis of complex microfluidic structures.
SPECIFICATIONS
FAQs about Carrier.Spector
All around the testing facility
What exactly can the CARRIER.SPECTOR test?
With our machine vision software we can check for dimensional accuracy, defects, anomalies & presence as well as read barcodes, QR codes, data matrix codes and OCR. We would be happy to coordinate the test task with you.
What types of cameras and sensors can be attached to the CARRIER.SPECTOR?
We integrate matrix cameras from 0.3 MP to 50 MP and line scan cameras up to 17k. For triangulation sensors, the line width ranges from 8 mm to 320 mm. Thanks to the platform-like nature of the CARRIER.SPECTOR, special sensors, such as code readers, can also be integrated.
Can additional cameras or sensors be installed later?
The CARRIER.SPECTOR is designed so that we can connect alternative cameras or sensors to the system. Customers cannot integrate their own cameras or sensors. The system features digital I/Os, allowing for the integration of other actuators, such as grippers.
How does the CARRIER.SPECTOR integrate into existing production lines?
The CARRIER.SPECTOR can be operated as a stand-alone system or integrated into a production line. If the system is to be integrated into your production processes, we will work with you to plan the mechanical and electrical interfaces. Components can be fed via conveyor technology, workpiece carriers, or robots. If you are looking for a turnkey solution, please contact us. We would be happy to assist you with the planning and implementation.
Which industrial interfaces are supported by your automation solutions?
The CARRIER.SPECTOR can be controlled via Profinet, TCP/IP, and Digital I/O.
Is the CARRIER.SPECTOR suitable for use in cleanroom environments?
We also offer a version of the CARRIER.SPECTOR that can be operated in cleanrooms. In addition to an FFU, we offer automatic lifting doors and cleaning units for the system.
Are there restrictions on the size or type of components to be tested?
We are limited by the size of the installed linear axes. This results in a maximum test volume of around 1,000 x 1,000 x 600 mm. If you would like to have a larger component tested, please do not hesitate to contact us.
All about software
Which software modules are available for machine testing?
We are continuously integrating further modules into our platform. Modules such as user management, batch management, automation designer, test procedures, databases or audit trails are already integrated. If you have special requirements, please do not hesitate to contact us.
How easy is it to adapt the system to specific production requirements?
Movement sequences of the axes can be adapted by the operator using our automation designer after training. We are also working on the fact that test recipes can be adapted independently by our customers.
How does the CARRIER.SPECTOR differ from other machine vision systems?
The CARRIER.SPECTOR is a turnkey testing system that can be operated independently as a single cell. The large work area of the gantry system allows for the testing of components of varying sizes. This makes the system highly flexible and eliminates the need for setup. This flexibility makes the CARRIER.SPECTOR ideal for dynamic production planning.
Training & Service
What training or support do you offer for the use of the CARRIER.SPECTOR?
As part of the commissioning process, we offer basic training on the operation and maintenance of the CARRIER.SPECTORS. To customize program sequences, we recommend expert training, which we can conduct on-site at your production facility.
How is the quality and precision of the test results guaranteed?
We offer modules for calibrating the machine vision system. If desired, a regular repetition of the calibration is specified and documented in the test plan. This ensures that the GANTRY.SPECTOR only carries out calibrated tests.
What maintenance or services do you offer for the GANTRY.SPECTOR?
We offer maintenance and service contracts for the CARRIER.SPECTOR at various levels of coverage. We would be happy to discuss a suitable offer with you.
Are there customer service or support services in case of technical problems?
In case of technical problems or software problems, our customer service is at your disposal. Depending on the service contract, we offer different response times and availability periods.
Precision meets innovation.
Discover how our machine vision testing systems make the difference. Talk to an expert!
