With the CARRIER.SPECTOR, MABRI.VISION offers an inline-capable vision solution for seamless quality inspection in your production line. The CARRIER.SPECTOR enables non-contact inspection of 2D and 3D component characteristics and can be seamlessly integrated into the system environment using common industrial interfaces.
Special properties of the CARRIER.SPECTOR are the high speed of the inspection processes, which enables inspection in the production cycle, as well as the turnkey system structure.
A particularly high test cycle can be achieved through the use of goods carrier systems. With the CARRIER.SPECTOR you can carry out complete inspections with a production cycle of less than 5 seconds. With a 24/7 utilization of your production capacity, more than 5 million parts pass through the test system every year.
In order to map the required test protocols of our customers, we combine different sensors in the test system. The combination of laser triangulation and optical micrometer for 3D feature recognition and large-area telecentric vision systems with cameras for 2D feature detection are often used.
The CARRIER.SPECTOR is a turnkey solution that requires little effort and is ready for use in no time. With its easy setup and automatic configuration, this robot allows for quick integration into production environments.
Thanks to the ability to integrate various sensors such as cameras and triangulation, the CARRIER.SPECTOR can be individually tailored to the customer's specific testing requirements.
Depending on customers' needs, the axes can be made in different sizes, making the system suitable for different production environments.
Whether you want to optimize existing test recipes or create completely new processes for fresh products - you are in control. This ensures not only maximum efficiency, but also an adaptability to keep up with the demands of your production.
With our vision software we combine HALCON's leading machine vision technology with artificial intelligence (AI) based image processing. The result? A powerful synergy: fast detection and maximum precision.
Maximize your efficiency with the CARRIER.SPECTOR. Every second counts in production. Our technology accelerates your quality controls and ensures a quick return on your investment.
Human errors are a thing of the past. Rely on CARRIER.SPECTOR for consistent, automated & error-free quality control.
Optimize your production processes with our individually adaptable software modules for machine testing and production integration. Achieve maximum efficiency and precision in machine vision.
Integrate the latest matrix cameras, line scan cameras and 3D profile section sensors into the GANTRY.SPECTOR for the highest image quality and detailed component inspection. Our solutions are designed for maximum flexibility and performance in industrial camera applications.
From standard industrial interfaces to tailor-made solutions such as PLC integration, control cabinet construction and clean room technology - our range of automation solutions ensures a seamless production process and maximum reliability.
Optimize your production processes with our individually adaptable software modules for machine testing and production integration. Achieve maximum efficiency and precision in machine vision.
Integrate the latest matrix cameras, line scan cameras and 3D profile section sensors into the GANTRY.SPECTOR for the highest image quality and detailed component inspection. Our solutions are designed for maximum flexibility and performance in industrial camera applications.
From standard industrial interfaces to tailor-made solutions such as PLC integration, control cabinet construction and clean room technology - our range of automation solutions ensures a seamless production process and maximum reliability.
| Attachment | |
|---|---|
|
Tension |
230V AC |
|
frequency |
50Hz |
|
Performance |
<3.5kW |
|
Environmental requirements |
+ 15° C to + 35°C non-condensing Change max. +/- 3°C/d Relative humidity: <=60% +//- max. 5%/d |
|
installation area |
approx. 1.8m² |
|
Dimensions (L x W x H) |
approx. 970mm x 1832mm x 2542mm |
|
Dimensions |
approx. 600kg |
|
volume |
55dB (approximate values) |
| INDUSTRY PC | |
|---|---|
|
CPU |
CPU Intel Core i7 |
|
Hard drives (System / Windows) |
2 x 1 Tb HDD in RAID 1 |
|
operating system |
Windows 10 Enterprise |
|
random access memory |
16 GB |
| TESTING STATIONS | |
|---|---|
|
3D surface inspection |
|
|
Line width |
up to 2 x 240 mm |
|
Z measuring range |
up to 120mm |
|
Resolution X |
up to 12.5 µm |
|
Resolution Z |
up to 1.6 |
|
2D/3D shadow casting test |
|
|
Megapixels |
5MP |
|
X image field size |
up to 700 mm² (10 x 70 mm) |
|
Pixel resolution |
up to 4.3 µm |
|
2D telecentric inspection |
|
|
Megapixels |
up to 71 MP |
|
X image field size |
up to 237mm |
|
Y image field size |
up to 168mm |
With our machine vision software we can check for dimensional accuracy, defects, anomalies & presence as well as read barcodes, QR codes, data matrix codes and OCR. We would be happy to coordinate the test task with you.
We integrate matrix cameras from 0.3 MP to 50MP as well as line scan cameras up to 17k. With triangulation sensors, the line width ranges from 8 mm to 320 mm. Due to the platform character of the CARRIER.SPECTOR, special sensors such as code readers can also be integrated.
The CARRIER.SPECTOR is designed in such a way that we can also connect alternative cameras or sensors to the system. It is not possible for the customer to integrate any cameras or sensors. The system has digital I/Os so that other actuators, such as grippers, can also be integrated into the system.
The CARRIER.SPECTOR can be operated as a stand-alone system or integrated into a line. In the event that the system is integrated into your production processes, we will plan the mechanical and electrical interfaces with you. Components can be supplied via conveyor technology, goods carriers or robots. If you are looking for a turnkey overall solution, please contact us. We are happy to support you with the planning and implementation.
The CARRIER.SPECTOR can be controlled via Profinet, TCP/IP, Digital I/O.
We also offer a variant of the CARRIER.SPECTOR that can be operated in the clean room. In addition to an FFU, we also offer automatic lifting doors and cleaning units for the system.
We are limited by the size of the installed linear axes. This results in a maximum test volume of around 1,000 x 1,000 x 600 mm. If you would like to have a larger component tested, please do not hesitate to contact us.
We are continuously integrating further modules into our platform. Modules such as user management, batch management, automation designer, test procedures, databases or audit trails are already integrated. If you have special requirements, please do not hesitate to contact us.
Movement sequences of the axes can be adapted by the operator using our automation designer after training. We are also working on the fact that test recipes can be adapted independently by our customers.
The CARRIER.SPECTOR is a turnkey test facility that can be operated as a single cell. Due to the large working area of the portal system, different component sizes can be tested. This makes the system very flexible and does not need to be set up. This flexibility makes the CARRIER.SPECTOR ideal for dynamic production planning.
As part of the commissioning, we offer basic training on the operation and maintenance of the CARRIER.SPECTOR. In order to adapt program processes, we recommend expert training, which we can carry out on site at your production site.
We offer modules for calibrating the machine vision system. If desired, a regular repetition of the calibration is specified and documented in the test plan. This ensures that the GANTRY.SPECTOR only carries out calibrated tests.
We offer maintenance and service contracts for the CARRIER.SPECTOR at different levels. We would be happy to coordinate a suitable offer with you.
In case of technical problems or software problems, our customer service is at your disposal. Depending on the service contract, we offer different response times and availability periods.
Discover how our machine vision testing systems make the difference. Talk to an expert!
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