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Machine vision
MV.CHECK. MABRI.VISION develops and builds machine
vision solutions for your production processes.
We build machine vision solutions
We plan and build smart and powerful solutions for quality control within your production taking into account your specific requirements.
In our test laboratory, we can fall back on all common machine vision technologies in order to design cameras, lenses and sensors optimally and coordinated with one another.
We use interferometric sensors for industrial use with different functions. For example, for measuring surfaces, distances, layer thicknesses and volumes.
Planning and construction
Inspection procedures - individually adapted.
Our team supports you in the planning and design of inspection processes. Our goal is to make the inspections as robust and efficient as possible. Regardless of whether it is 2D or 3D, in our laboratory we can test the ideal parameters in advance on sample parts.
Optics, electrics & construction - from a single source.
In addition to the optical design, many machine vision applications also have to design and manufacture components. We offer you everything from a single source - from planning and construction to commissioning in your production.
Maintenance and service - fast and competent.
Products, processes and production lines are often subject to changes due to optimization - this is where reliability and competence are required. We would be happy to support you with the maintenance, calibration, adjustment and service of your machine vision system.
process design
Our experts record your requirements and use the collected data to develop a concept for realizing your inspection task.
- Process cycle
- Process capability
- Installation space
optics
Following the design, the corresponding optical components are put together, tested and coordinated with one another.
- Calculation tools
- Line & matrix cameras
- Triangulation sensors
lighting
Whether custom lighting or extensive use of LED industrial lighting, our machine vision team will find the best possible solution for your inspection.
- Dome | Line | Spot etc.
- Multi spectral
- Special construction
programming
Our in-house programming department ensures that installations and start-ups run smoothly on the software side.
- Controller & PC based
- Digital I / O & interfaces
- Databases
Cameras and optics
We use cameras and optics from well-known manufacturers such as Keyence, IDS, Dalsa, Basler, Tamron, Kowa and Opto Engineering. Each of these manufacturers is an expert in its field. You are guaranteed to get the best solution for your quality assurance.
Our optics experts advise you quickly and competently on the optimal design of camera or optics components. Please do not hesitate to contact us.
Large area telecentric vision systems
Do you want to carry out high-precision inspections in a large field of view? Your process is not suitable for a solution with scan axes? We offer telecentric machine vision systems for image fields of up to 240 x 150 mm². With camera systems up to 155MP, the finest details, such as pin bending, can be recognized over a large area.
Specifications
|
Image field x max. In mm |
2.4 to 240 |
|
Field of view y max. In mm |
1.8 to 160 |
|
Resolution in megapixels |
0.3 to 155 |
|
Pixel (hxv) |
640 x 480 to 16,380 x 9,445 |
|
sensor |
CCD; CMOS
|
|
Interface |
Keyence, GigE Vision, Cameralink, USB 3.0, CoaXPress |
|
Platforms |
PC (Windows); Keyence |
Lights: unlimited possibilities
The key to robust image processing is a good lighting design in order to be able to depict the relevant features with as high a contrast as possible. In addition to classic lighting such as background, dome, coax or ring, we also rely on innovative lighting concepts. Structured light or “shape from shading” can be used to highlight special features.
Specifications
|
Wavelengths |
365 (UV); 405 (UV); 465 (blue); 525 (green); 625 (red); 850 (NIR); 940 (NIR); (White)
|
|
Designs |
Background, ring, coaxial, darkfield, dome, line, spot, telecentric, pattern projection |
|
operation mode |
Continuous light, pulsed, flash |
|
intensity |
up to 2600 kLux |
Custom-made products: your tailor-made lighting
Are you looking for lighting that is not available on the market? We would be happy to support you in the design and construction of lighting that meets your requirements. We realize one-offs or larger quantities. Thanks to optical simulation, we can determine an optimal lighting setup. Our experts for optics, electrics and construction offer the full spectrum: from circuit board design to final production. For particularly quick solutions, we also produce prototypes using the 3D printing process.
3D triangulation
3D sensors are particularly suitable for reliably recognizing geometric features or form deviations. In order to be able to carry out a two-dimensional inspection, the profile lasers are either combined with a conveyor system or suitable kinematics or robotics. The measuring process is extremely robust against surface or color deviations and is therefore ideal for inspecting metal components, injection molding or food.
Specifications
|
Line widths in mm |
7 to 830 |
|
Working distance in mm
|
20 to 1,240 |
|
Laser wavelength in nm |
365, 405 (blue) |
|
Scan rate in Hz |
Up to 16,000 |
|
Temperature range |
0 ° C - 45 ° C
|
|
Protection class
|
Up to IP 67
|
|
Platforms |
Keyence, Wenglor, PC
|
|
Software Interfaces
|
GigE Vision, Keyence
|
3D measurements with a camera:
Time of Flight
Basler 3D cameras measure distances using the time of flight method. Thanks to Sony's DepthSense technology, objects can be recognized based on their distance or shape. Typical applications are in the area of logistics and handling of products.
Specifications
|
resolution |
640 x 480
|
|
Interface |
GigE |
|
Field of view |
60 ° x 45 ° |
|
Measuring range |
0m - 10m |
|
accuracy |
<5 mm in 0.3 - 6 m; typical |
|
Frame rates |
30 fps |
|
delay |
<150 ms
|
|
lighting |
940 nm |
|
power |
22 W |
|
Platforms |
Windows PC, Halcon, MIL, OpenCV |
|
Size (L x W x H) |
99.6 mm x 80.6 mm x 67.9 mm |
|
Operating temperature |
0 - 50 ° C |
Applications
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Inline 3D shape inspection of baked goods.
3D shape inspection of baked goods. Measure length, width, height and count in one go.
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Defect inspection on metal surfaces.
Fully automatic detection of the smallest quirks, dents and scratches on metal surfaces in the process.
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Inspection of complex injection molded parts
100% quality control of injection molded parts and plastic-metal composites in the automotive industry.
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QR / data matrix reading bridge for tires
Inspecting lasered or molded QR / data matrix codes with the help of a reading bridge.
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Inline shape inspection of plugs and connectors
Inline inspection system for the inspection of plugs, connectors and pin headers with up to 1000 contacts / min.
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Inspection of the shape and defects of castings.
Inspection systems for the shape inspection of cast parts as well as the detection of surface pores and cavities.
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Inline inspection of surface defects on metal pipes.
Inspection of internal chip, weld seams, internal and external phase and internal and external surfaces in the process.
